Wow, this troubleshooting really is something, eh?
So, this is a long shot considering all that's been done and checked...but the front diff mounts to two brackets (one per side) that each have two bushings, and those brackets are then mounted to the unibody. If you've still got the front diff off, you can grab the diff snout and move it up and down. I really can't imagine those failing, to be honest, but seems like the last hope.
What about the bushings on the control arms, or the steering rack mounts?