YleKyote wrote: ↑Thu Aug 31, 2023 6:12 pm
The solenoid appears good, as far as activating manually.
Ground Wire tests: left socket when looking at plug with lock button on top.
Power Wire: right socket.
Using ground wire on solenoid plug (motor cold) --
Off: 0.01v
Key On: 11.9v
Cranked: 14.3v
Using chassis ground frame bolt (motor hot) --
Off: 0.07v
Key on: 12.4v
Cranked: 13.7v
- Battery terminal as ground had same results.
If nobody knows I'm just gonna ignore it because I dont have emissions tests here and it shows no driveability issues either, so likley unimportant.
But I kinda wanted to understand if my EGR is being left open to exhaust or closed, with the signal from the solenoid as-is. Anyone know by chance?
Thanks!
The solenoid may seems like it works, and maybe it does, because you hear the solenoid actuate when your apply battery power with jumpers as indicated in the last test of the diagnostic procedure I posted from the service manual. However, that means nothing for certain if you did check for air flow between ports A and B as well as A and C during powered and not powered states. This will confirm whether or not the valve is functioning correctly as this test is intended.
When you have the vehicle running and you don't hear the solenoid actuate that's no surprise because it is intended to actuate only under specific conditions. I would not just assume it does not work when the engine is running, maybe it doesn't or maybe you are not catching it at the time it does open, if it does.
For the output signal test, procedure 3 (your ground test) you have to get the ECM harness connector disconnected. Otherwise, the Ohm readings you are getting are meaningless. As Vstar said, when it is disconnected you can check plug pin 1 for resistance to body ground. There should be absolutely no continuity when the ECM harness is disconnected. Is the is continuity, you have a short to ground in that wire.
For the power supply test, procedure 1 (your voltage test with ground to battery), the voltage should be exactly the same as the battery voltage. If it is not, there is a short in this wire.
If the solenoid is never actuating and actually opening when it should when the engine is running, then there will be no exhaust gases being recirculated. However, unless you test the valve for air flow as indicated in the procedure then you will not know if it is stuck open or stuck closed or functioning as it should if the power and signal tests pass, which you won't know until you do those tests right.
If the EGR valve is failing mechanically or electrically, it's an easy fix as a replacement. If you have a short circuit in the wiring causing the problem, that's a red flag in my book to keep a fire extinguisher handy or just wait for something else to fail because of this short if you ignore it. Emissions tests be damned.
If it's the ECM causing the issue as Vstar mentioned it could be, doing those test right will confirm it if all the tests pass. The ECM harness is a pain to disconnect but so be it. Gotta git-r-done.