A little tidbit about the use of waterborne paints at Nissan's Kyushu, Japan plant where the Rogue is built:
Quote »NISSAN INTRODUCES NEW PAINT COATING SYSTEM AT KYUSHU PLANT-- Compact system boosts efficiency, while lowering impact on environment --
TOKYO (Feb. 6, 2006)--Nissan Motor Co., Ltd., today announced it is investing 11 billion yen in a new compact, water-based paint coating system at its No.1 Kyushu Plant that boosts production efficiency while reducing the impact on the environment.
The system is the first in the world to eliminate paint hoses attached to the arm of the finish line coating robots. Instead, the system directly fills paint into tanks built into the spray guns. This has resulted in compact robots able to do more detailed operations that were formerly done by hand, including coating vehicle interiors.
The performance of the spray guns has also been improved to evenly cover wider areas. This has reduced the number of robots required for a given spray job and shortened the finish line. As a result, production efficiency has been raised by 15%, while energy use has fallen by a similar percentage.
With no hoses to wash out, the system saves 15% of the paint that was typically wasted in the previous process. Thanks to the use of water-based paint, the system also reduces volatile organic compounds by 42%.
Nissan plans to introduce the new coating system at its other factories in Japan.
Nissan has already invested six billion yen to renew the plant's finish line, which returned to full operation in January, and plans to spend another five billion yen by May 2007 on the primer and intercoat sections.
Painting lines consist of three lines: a primer line for the application of the anti-corrosion barrier, an intercoat line, and a finish line to fine-tune the car's appearance with color and clearcoat.
The introduction of the new coating system is a component of the Nissan Integrated Manufacturing System which supports synchronized production under the Nissan Production Way.
The No.1 Kyushu Plant, Nissan's main passenger-vehicle manufacturing facility, is located in Miyako-gun, Fukuoka Prefecture. Last fiscal year, the plant produced 510,000 units.[/quote]Press release courtesy Nissan Motor Co.:
http://www.nissan-global.com/E....html