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VStar650CL »
https://forums.nicoclub.com/vstar650cl-u299034.html
Fri Jun 24, 2022 9:00 pm
Yep, there's a Blower Relay. I assumed you had done some diag, but if you haven't, it's time (before you pull your hair out doing a nasty job that might be completely unnecessary). You can find the Blower Relay location on MTC-31, it's on the back of the cabin fusebox. Get a bulb-type test lamp if you don't already own one, you'll be testing a power circuit and the correct tool is a bulb that requires power. The WD for your system's blower circuit is on MTC-34. You can see that the Blower Relay is upstream from the fuses. There are two 15A fuses #10 and #11, both need to be good. With the key on and the test lamp gator on ground, probe both sides of each fuse. If:
1) both sides of both fuses light brightly, then turn the blower on high. If the lights go dim on both sides then the Blower Relay contacts have high resistance and it's causing your issue, replace the Relay. If they stay bright, go to A
2) one side of each fuse lights up, then both of your fuses are blown. The cause of that is virtually always a Blower Motor with dying brushes that's drawing way too much startup current. Bite the bullet and replace it.
3) neither side of either fuse lights up, then most likely the Blower Relay is bad (either the coil is open circuit or the contacts are completely trashed).
A) If you got here then the problem isn't the fuses or relay. Access the VBC connector and put the lamp on Red with it disconnected. You should get a dim light. If so, the Blower brushes are good, go to B. If not, the Blower is trashed.
B) With the VBC disconnected, put a jumper across the connections Red to Black. It will probably spark, don't jump. If the Blower doesn't run or runs weakly, go to D. If the blower does start and run full speed, go to C
C) If you got here then either the VBC isn't getting signal, or the new VBC is defective, or your Blower is sucking so much startup current it's blowing the VBC. This is the only part that will require a voltmeter. Put the red meter probe on the Blue VBC wire and the black meter lead on a good ground, then work the blower speed control. You should see a changing voltage going higher as you increase speed. If the voltage doesn't change, your control head is bad. If it does change then you have to assume the blower is sucking enough juice to blow up the VBC, so replace both
D) With the jumper from B in place, put the test lamp on the jumper. If you got here it will probably light up, which will mean your VBC ground wire (Black) isn't grounding. Find out why