For sure...couple of quick questions first...does your pickup still have A/C? If not, you can take the plunger out of the idle up solenoid and screw it back in....it raises the idle when you kick on the A/C....kinda self explanatory...lol. If not, then if you kick on the A/C switch on the dash by accident, there would be no load on the engine if the compressor was removed, but the carb would still idle up. It is the only electrical solenoid on the carb. Best I remember it has a single white wire going to it. My truck already had the A/C partially deleted and someone had already taken out the plunger. On the rebuild, the float level is extremely critical on these little hitachis. Your kit should come with the little measuring tool and instructions. The hygrade kit part number is 1514. These are good quality gaskets and rubbers, although it doesn't come with a new filter for the carb inlet. This carb kit also has gaskets for this carb on other applications, so there are multiple gaskets that are almost identical. MAKE SURE YOU PICK OUT THE RIGHT ONES FOR YOUR APPLICATION. (CAPS=IMPORTANT...lol) The differences are extremely small and if you were to install the wrong ones, you might play hell figuring out what you did wrong because odds are the truck will run like GARBAGE because the different holes either flow or restrict fuel to various locations. The carb will come apart in 3 sections. I recommend taking out one jet at a time from each section...cleaning it and its flow passage....and reinstalling....then move on to the next one. Reason being, there are a couple that have detent balls underneath them that will fall out. Do this job on a neat bed of red rags so that you can see if those balls fall out. When you are replacing the accelerator pump which will come new in the kit, it has two adjustment holes at the top where the linkage hooks up to it on the outside of the carb. On mine, the linkage hooked into the top hole and it works perfectly. The linkages on the side are a little bugger....I took a bunch of pictures of how it goes together before I disassembled...that helped beyond belief. Thats the only advice I can give you on those linkages. I think you will find that when you reassemble, you will be able to see just how much it has been adjusted over the years to accomodate for trash and such. I totally started fresh. There is a good little tutorial above in this same thread that I used to adjust mine out. After setting the idle, you need to set the high idle/choke idle which is not in that post. That is one...pain in the neck. All I can say about that one is good luck. You gotta have a special tool....This adjustment sets the idle rpm when the choke is on when you first cold start....mine was extremely high....like almost 4000-5000rpm. So not good for an engine. That definitely needs to be set and then follow the post above. At first, my mixture screw was 2.5 turns out, but I found that it spark knocked after it got hot, so I went out another 1/4 turn. It helped a lot but did not get rid of all of it, so I think a timing adjustment will be next.
Next question is have you done the vacuum line delete yet? If so, the just make sure that ALL of your vacuum nipples are capped off. If not, they will cause a ridiculous vacuum leak and you will never be able to get the carb set right, because you will always be having to compensate for a ton more airflow than it was designed for. With that being said, if you haven't done the vacuum line delete yet, now would be a great time to do that. The only vacuum line you need is the one from the base of the carb to the vacuum advance on the side of the distributor. All of the other garbage can be deleted. I heard a lot of people say a lot about their fuel mileage going to crap after the mod, but I haven't seen a difference at all. It runs a lot more smooth as a result too. This would also be a good time to start replacing fuel line. With the carb and vacuum stuff out of the way, the two problem lines just below the intake are easy to get to for replacement. You will also find a intake heater directly underneath the carb. It is a little phenolic piece in between the carb and the intake manifold. I am not exactly sure what it is for, but I do know that the venturis in these carbs get extremely cold...like cold enough to sweat on the outside of the carb body in SC humidity....with that in mind, I just decided to clean mine out and put it back on. One side is open and the other side has the honeycomb heater, so it is not gonna slow down airflow that much. If you get into it and have any other questions, feel free to email me @
[email protected], and I will try to dig up my memory.