Post by
float_6969 »
https://forums.nicoclub.com/float-6969-u780.html
Tue Dec 16, 2008 7:41 pm
It's not uncommon for them to rust themselves on. If you've got an oxy-acetylene torch, try heating it up. Sometimes that will expand it enough to break it free of the crank. Just don't get too crazy with it and melt the oil pump or get the crank too hot.
You can also try cutting it with a cutoff wheel where the woodruff key is at. Then use a chisel to spread it the rest of the way apart, which should break the last of the metal and loosen it up.
You can also try drilling and tapping 2 or 3 holes in it, and then use a piece of steel on the end of the crank with holes in it to pull the pulley off kind of like a steering wheel puller or a crank pulley puller.
Don't be afraid to try any combination of these as well.