Post by
Davezilla »
https://forums.nicoclub.com/davezilla-u195464.html
Wed Oct 24, 2012 8:33 pm
When you change out the cable, are you changing out just the cable inside the cable or the whole thing, outer cable housing and all? From what it sounds like is it's binding or catching on something which will make it jump around at lower speeds then smooth out as the truck goes faster, then the cable is very short lived. I've had the same thing happen to me on a different car and it was the outer cable housing was worn out so it didn't matter how well the inside cable was lubed up it would fail rather quickly...
What it is is there's a teflon inner lining in the cable housing and if it wears thru (most likely at a tight bend) then there's metal to metal contact where it will heat up and once the lube is burned away the cable will twist off after only 50 miles or so, if it lasts even that long. the problem is you got 2 similar metals rubbing against eachother which will heat up ntil one or the other parts fail, if you're just changing the inside cable, check the cable housing for any tight bends or any signs of damage or crushing, or just look on the outside of the cable for signs of the outer plastic being melted or for any other obvious damage or defects.
With a new cable and it's outer housing, you want to route it so there's no tight bends and nothing in it's way that can crush the housing, a loose smooth bend won't hurt anything but a tight radius bend will cause a higher friction point where the inner cable can eat thru the teflon inner lining allowing it to run metal to metal and heat up until it distroys it's self. The same will happen if the outer housing gets crushed or kinked.