Post by
themadscientist »
https://forums.nicoclub.com/themadscientist-u2806.html
Thu Oct 09, 2003 6:08 am
damage caused by detonation increases exponentially with boost pressure. Cars running NA with cruddy gas can knock for years but in a performance engine pushed to the limit a few rotations woth of detonation can shred a set of pistons. I am assuming the concept is fun on the cheap, with that in mind here is what i would do.
Pull the head off the DE, clean the combustion chambers and pistontops of carbon which would artificially increase compression. Polishing them to a mirror finish and rounding off the sharp edges on the piston domes would do wonders to curb detonation as well if you are willing to put the work in.
Pull the plug in the DE block where the oil supply line goes. It has been a dead end for oil flow the whole life of the engine so it will be coked up with crud, be sure you pull the oil filter and blow compressed air in the bypass hole(the spring loaded ball bearing under the oil filter) this will pop that crap out so oil will flow to the turbo.
Pull the oil pan from the DET and swap it onto the DE, be sure to take this opportunity the clean the bottom end of the DE and make sure the oil pickup is clean and undamaged. You could take this opportunity to shim the oil pump spring to increase oil pressure, don't get crazy with it, no more than two IMO(people that have practical experience with this plese throw you $.02 in a wide base of opinions would help)
swap the DET cams and lifters into the DE head and bolt it back on the block with a 2mm head gasket(somebody here was selling a used one use your own judgement on that) Replace the water pump and timing belt, don't cheap out here get new ones and have peice of mind.
Clean the DET intake of built up crud and ensure the secondaries move freely. Replace all those stupid little water and vacuum hoses now, they need it and doing it on an engine stand is far preferrable to in the car, trust me I have scars to prove it. Having the injectors cleaned professionally would be a good idea and putting them in with new O-rings. An adjustable fuel pressure regulator woul be a smart buy at this point.
Bolt on your turbo and accessories wire it up with the DET harness and computer get a new O2 sensor and clean the AFM and drop it in. You should be able to scream around on this motor at 7-8lbs on the OE DET turbo on premium gas. I would reccomend a fuel pressure gauge and Air/Fuel meter, the DE lacks piston oilers so the pistons can heat up quick and monitoring your mix is crucial to ensuring the engine lasts longer than one of Jennifer Lopez's relationships:pface