Post by
DCaff300ZX »
https://forums.nicoclub.com/dcaff300zx-u136230.html
Sat Mar 18, 2017 2:10 pm
The EGR lines may be clogged due to the EGR being bypassed/non-functional which is VERY common, and has nothing to do with injector failure.
The Z32 injectors most often fail because of two things- electricity and water.
Electricity gets them because pre-1994 Nissan wired them in a way that they are "always on", which means that electricity is present at all times in the injector. There is a how-to at tt.net that covers the solution to that problem, which Nissan performed on all 1995 and later Z32's, but be aware that another issue develops that you need to deal with potentially in the interests of shops being able to correctly diagnose your codes, but that solution is also covered in the discussion below the mod thread if you decide to go this route. The mod is easy enough that a non-electrical guy like me did the mod easily, but I did not do the further mod as I know how to keep a code long enough to use but which requires understanding the whole process which I won't take time going over here...so just do the further mod if you do the first one, it's a viable and acceptable solution.
Back to the electricity/water/injector issue, where this electricity-always-on is an issue is that this causes electrolysis as the wet tip of the injector (again, a Nissan design flaw that has been corrected in the aftermarket with the JWT upgraded injector installation kit, which also allows use of your old style fuel rail unlike in the past where a new setup was also needed there) allows the electricity to move along the injector, and which causes the injector to fail prematurely via electrolysis (deterioration of the metal and plastic/rubber seals), and especially if presented with water (alchohol) in the fuel as is the case with oxygenated gasoline that we are forced to use.
The poor old non-moisture-shielded injector shorts out due to constant overload, or from a short due to the corroded electrical connectors and "green crud" corrosion there, and generally both.
So, understanding this all leads you to the fact that ALL of your pre-'94 old style injectors and connectors are on their deathbed, as all of mine were in both of my Z32's and countless others, and that other than 120K service, fuel injector (and connector) replacement is by far the most common repair work done to the Z32.
If the costs and trouble are too much for you, then be warned that it is just the tip of the iceberg on our old Ladies, and that you may be better off with a different car than the Z32.
Hope this helps, Good Luck!