My winter project...

General discussion forum about the 240sx, and a great place to introduce yourself to the board!
sommmatt
Posts: 2608
Joined: Fri Jul 20, 2007 8:03 pm
Car: 1989 Nissan 240SX

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So, it looks like my project is finally moving again.

The end of last summer...



And then what happened this winter...



Forged internals...



Black engine bay



Test fit



Build up



Parts Car



Helpers





New Engine Installed



Solid Motor Mounts



We fired her up yesterday. This was the result.

http://www.youtube.com/watch?v..._page

So friggen happy! First engine I've ever built.

After a 1000 mile break in, I'm adding the boost. Block should handle almost 30 PSI.

Enjoy.


hbpignosePA
Posts: 3481
Joined: Fri Dec 01, 2006 6:07 pm
Car: 90 240sx hatch (Jackstand Queen)
78 Datsun 280Z (RIP)
89 Toyota Cressida (Sold)
86 Nissan 200SX hatch (sold)
83 Nissan 280ZX turbo (parts car)
90 Volvo 240 (sold)
80 Toyota Cressida MX32 (new daily)
Location: Amish Country Pa

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nice... so how much longer is your winter up north?

real'S'thurteen
Posts: 38
Joined: Fri Jan 09, 2009 9:12 pm
Car: 93 nissan silvia j series

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good luck

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COLD DARK NORTH
Posts: 17
Joined: Thu Mar 15, 2007 6:49 am

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Man, does Windsor not use any salt on the roads? lol

Nice find man. Car's looking good so far. Just started my own.

Canadian 240's FTW

tailout240
Posts: 157
Joined: Mon Feb 05, 2007 8:10 pm
Car: 93 nissan 240sx

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nice build man, ive got a question for you... im rebuilding a single cam right now and im lookin for all the factory torque specs. i looked through the fsm but couldnt find them. any help?

Johnnydrifter22
Posts: 82
Joined: Sun Feb 24, 2008 4:56 pm
Car: 1990 S13

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Wow single slammer engine build!!

sommmatt
Posts: 2608
Joined: Fri Jul 20, 2007 8:03 pm
Car: 1989 Nissan 240SX

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tailout240 wrote:nice build man, ive got a question for you... im rebuilding a single cam right now and im lookin for all the factory torque specs. i looked through the fsm but couldnt find them. any help?
They're all in the FSM. Trust me.
hbpignosePA wrote:nice... so how much longer is your winter up north?
Well it snowed last week. Wtf.
real’S’thurteen wrote:good luck
Thanks!
COLD DARK NORTH wrote:Man, does Windsor not use any salt on the roads? lol

Nice find man. Car's looking good so far. Just started my own.

Canadian 240's FTW
Windsor uses a boatload, we ran out of salt a few times this winter. Why do you ask? lol.
Johnnydrifter22 wrote:Wow single slammer engine build!!
Yeah boii!

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hotrodjoseph
Posts: 65
Joined: Mon Dec 22, 2008 10:01 am

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lol ya that snow last wek was sh**, now we need to wait till it rains to wash that salt away nice rebuild, any other plans?

sommmatt
Posts: 2608
Joined: Fri Jul 20, 2007 8:03 pm
Car: 1989 Nissan 240SX

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Haha well how about the whole plan...

Car: 1989 Nissan 240SXEngine: KA24ETransmission: 5 Speed Manual

I bought this car bone stock with rust out the wazoo. I drove it for one summer after fixing a lot of initial issues, and I felt it was ready to increase the power.

The Goal:350+ RWHP that corners on rails and looks good while doing it.

The Plan:Here is an incomplete list I made up around Christmas time. I have about half the stuff here. It's gonna be tweaked many times, I'm sure.

SUSPENSION and CHASSIS

Rear Subframe Bushings: SolidCoilovers: Tein HESuspension Arms: BingsSway Bars: GodspeedFront Subframe Brace: CustomAll Bushings: Energy SuspensionStrut Bars Front/Back: EbayRoll Cage: Bolt in or Weld in Rear Cage

BRAKES and HUBS

Calipers: Z32 or R32GTRRotors: Z32 or R32GTR 5 LugPads: Z32 or R32GTRHubs: N/A Z32 or S14 5 lugLines: OEM

EXTERIOR

Front Bumper: OEM, Pignose LipSide Skirts: 180SX Fibreglass ReplicaRear Bumper: Random JDM Rear ValencesHeadlights: Silverstar UltrasTaillights: Ebay Coupe StyleWideBody: Rivet-on Fender FlaresWheels: Work Emotion CR-KAIWindows: 15% tint

INTERIOR

Seats: S15 ClothBelts: OEM or 4 Point HarnessAir Conditioning/HVAC: DeletedRear Seats: Deleted

POWERPLANT

Engine: Nissan KA24E, RebuiltPistons: Ross Racing 8.5:1 CRRods: Eagle H BeamCamshaft: OEM, or O&J Performance, Stage 2Intake Manifold: OEM or Custom by EviltoM TuningExhaust Manifold: Log Manifold, T3 Turbo FlangeRadiator: Koyo AluminumIntercooler: CXRacing 24x12x3 CoreTurbocharger: Garret T3/T4 .57 trim, .63 A/RBlow off Valve: 1G DSMWastegate: Tial 38mmI/C Piping: 3inECU: Megasquirt, or AEM EMS

FUEL SYSTEM

Fuel Pump: Walbro 255LPHFuel Sending Unit: OEMFuel Pressure Regulator: ??Fuel Filter: Z32Fuel Rail: OEMFuel Injectors: Deutchwerks 750CCFuel Lines: OEM

DRIVETRAIN

Transmission: OEM 5 SpeedClutch: ACT 300ZX Non Turbo Clutch rated to 400 ft/lbsFlywheel: D21 5 SpeedLSD: S15 Helical, or Welded OpenDriveshaft: OEM, or 1 piece Aluminum

EXHAUST

Turbo Elbow: 2.5in, from JGS PrecisionDownpipe: 3.0in, from BingsCatalytic Converter: 3.0in Test PipeCat Back: 3.0in to dual 2.5in, Apexi N1

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hotrodjoseph
Posts: 65
Joined: Mon Dec 22, 2008 10:01 am

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nice sounds good, alot of work ahead lol.

tailout240
Posts: 157
Joined: Mon Feb 05, 2007 8:10 pm
Car: 93 nissan 240sx

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haha alright man, i'll keep lookin.....

sommmatt
Posts: 2608
Joined: Fri Jul 20, 2007 8:03 pm
Car: 1989 Nissan 240SX

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Page 8 of the FSM, step 7 shows you where to look for tightening torque.

Any image with an exploded view will have the torque specs on them.


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