On with the intro; My name is Kevin, im from Huntington Beach, CA. I Picked up a 1991 240sx SE back in October 2008.


I got her knowing she had some serious knocking, but I was looking for a project. Before I even started looking for one, I have been lurking forums and learning what I can. Decided that I would attempt my first engine rebuild, rather than jump on the sr20 bandwagon.

So the fun begins. Fenders, bumper, and hood removed. Pulled the engine out. Oil and dirt was caked everywhere! So far the only rust was in the battery tray.



Cleaned the engine bay up a bit. I plan on going over it one more time before the engine drop.



A/C crap was all removed.

Got an Energy master bushing kit. Moog ball joints all around.






Tore the engine down and found a broken rod bearing. Split in half! All of the main and rod bearings were done.

Dropped the block off at the machinist for a .20 bore, hone, and deck. Got the crank grinded, balanced with some Manley rods and fresh oem pistons. Did some painting here and there:











Next I did the head. Full rebuild, Crower cams. Nothing too special.






Rebuilt the oil pump.


Got her back together for the most part. Just waiting on some parts!





I got all new coolant/heater hoses, fuel lines, vacuum hoses, and belts that all need to go on still.
Other parts:








Painted the rims ( looking to trade them if anyone is interested ) 16 x 7.5 offset unknown


Have to pick up flywheel bolts, magnetic oil drain plug, alt & fan belts from FRsport tomorrow before work. My friend is bringing over his cherry picker on wednesday. Besides a few coolant lines, and a battery, I have everything I need to get her running! Two years in the making and I have yet to drive it. I can't wait
Suspension upgrades are next to come, followed by brakes and safety equipment. THEN once all that is done, im going to tear the engine back down and prep her for boost. I'm thinkin 270-300 hp would be a good balance. Anyways, thanks for looking and stay tuned for updates!


















