Falkdesigns wrote:Oh man, you're mean Greg! I've worked in no less than 4 garages in my time, so yeah, I've actually used tools. I've pulled engines, trannys, rebuilt carbs, done complete brake jobs, changed springs and shocks on my Karmann Ghia, Civic Si, RX7 and the Q (along with another person), complete suspension overhauls on other cars, but yeah, Ok.
And seriously, if you believe that an entire coil spring will get hot to the point of affecting the metallurgy by cutting it, then, uhh, Ok.
You do realize that ALL springs are cut right? How do you think the coils get to the length they are, magic? Springs are wound, cut and powdercoated.
Wow, all that experience, and you still think cutting your springs is a good idea...
Why don't I just cut my existing springs?
1. Many aftermarket lowered springs are designed to be just captive (held in place) with the wheel at full droop. This is a legal requirement throughout Australia. Cutting off a portion of the coil will reduce the free height (length of the spring out of the car), possibly to the point making the spring loose at droop. This can also happen with OEM springs but is more often a problem with aftermarket product.
2.Most springs are designed to a fairly tight tolerance of material volume to load carrying capacity. That is, the amount of steel used in the spring is hopefully just enough to hold up the car over the life of the vehicle with normal use. Chop off some coils and you've dramatically reduced the amount of material, which almost always will lead to an overstressed coil that will sag prematurely.
3.A reduction in ride height is normally coupled with a proportionate increase in rate to offset the reduced bump travel. We need to slow down the compression of the spring enough to make sure we don't punch through to the shock at high velocity. A properly designed lowered spring will have a rate increase sufficient to offset this bump travel reduction.
4.The cutting method can also be a problem. Generating heat is not so much a problem as reduction in the heat afterwards. That is, heating the material beyond its temper and then rapidly cooling it will affect the composition of the material. A hack saw would be preferable BUT, irrespective of what tools you use, its not good practice overall.
http://www.whiteline.com.au/de...s.htm
I'll take the advice from a suspension specialist over someone trying to be cheap anyday...
After all the money you have spent on your car, you actually want to cut corners on the suspension? That's crazy talk....