Post by
Tulsa_S-13 »
https://forums.nicoclub.com/tulsa-s-13-u29811.html
Tue Jun 28, 2005 5:26 am
Your best bet is to call around salvage yards and pick up another hatch that way. If you do not have luck finding a spoilerless hatch you have 2 options.
The first being to get someone to weld up the holes and sectioning out the rust. You could then use a light coat of body filler (after hammering out any highs and lows) and smooth out the hatch. The cost of having someone weld up the holes is roughly $50.
Your second choice is the cheaper choice, that is fiberglassing the hatch.
First remove the old paint off the areas where body filler will be applied. You can do this using a chemical stripper (can be hazardous to the skin and not safe in a poorly ventilated area) or you can buy an attachment for your drill to remove the paint. You'll basically want to remove almost all the paint off the hatch because applying filler over paint is a no-no. Depending on how large the rusted area is you can cut the rust out, use rust converter, or use your drill/wheel attachment and remove any surface rust. Next youll want to remove the paint on the inside of the hatch where you will be using your fiberglass cloth and resin. After you hammer out any highs or lows you can apply your fiberglass to the under side of the holes. Let the resin cure until it is no longer tacky and is very solid. You can then apply short-strand fiberglass filler on the top part of the holes. Fiberglass filler is stronger then light weight body filler but can be a pain in the neck to sand. After your done with that you can use ordinary filler to take care of any imperfections left. Shoot with primer, sand the primer, and then shoot the paint.
Fiberglassing can last a long time if done correctly, but if not done correctly it can create more problems in the future. Many users would probably agree that the best thing to do is to buy another hatch.
Hope this all helps.