So a few days ago my 240 develops this overheating problem. The heater stopped working one morning, then the temperature spiked, then it fell back to normal and heat came back. It was fine for the rest of the day.
The next day, it starts running a steady high temperature (one tick or so away from the top tick, but not at the H), and I pull over and have a look. Sure enough coolant is pissing out my water pump. So I get a new water pump and have a go at it.
This morning I replace the water pump. Bleed the system (Get a few good burps out of it), and drive off. The radiator develops a crack at the upper coolant hose neck area. >_<
So I try patching it which of course doesnt work, so I get a new radiator.
New radiator goes in just fine. Bleed the system again, cars idling nice and cool, go for a test drive. Car overheats again. Intermittent heater function. LOTS of air bubbles.
Take the motorcycle and go get a new thermostat, because I notice the lower hose is totally cold, as is the radiator itself.
THis time I totally drain the coolant. Engine block, heater c***, lower hose, radiator drain plug, the works.
I pull the old thermostat (which was stuck in the "sprung" position. I could move the valve by pushing against the spring. The new one was rigid.), put a new one in (jiggle valve up, nice bead of sealant, valve into the block), refill, bleed for 20 minutes (no burps this time, but the heater worked instantly)
So far today I have replaced my:
Water pump (definitely working, lots of water pressure) Things are a lot like this thread:
zerothread/251785 but I dont think my impeller is slipping. I get great fountains of water every time I rev the engine.
Radiator (seems to be flowing fine. it drained VERY fast when I pulled the drain plug)
Thermostat (which I suppose I should pull and test. Is the valve supposed to move in or out when it gets hot?)
I dont know WTF to do next. I've bled the system as well as I know how to do. I ran it for a solid 20 minutes, radiator cap off and bleed valve open, on ramps, and it didnt burp. After I drove it it was forcing plenty of water into the overflow tank.
The heating system is working fine now. But the lower radiator hose never heats up.
Am I supposed to do something to the thermostat before I install it? I installed it per the FSM, jiggle valve up, RTV silicone for a gasket (no leaks, yay).
I dont know WTF to do.
I'd suspect a blown head gasket, but the engine runs great, there's no white smoke in my exhaust, no contamination in my oil, and the coolant system can pull a vaccuum to draw fluid from the overflow.
Do I need to let it heat and cool in cycles when it bleeds? Shouldnt the thermostat be opening once the temperature spikes? >_<
Any suggestions at all?