torrc wrote: ↑Thu Sep 08, 2022 6:32 am
I installed the Hayden directly in front of the radiator, which is in front of the fans. So the Hayden is the first thing to see the ram air. Was that correct? I see info on the Hayden site that says to maybe put it behind the radiator (but there's no room for that). Maybe I run a hot wire to that fan to have it on all the time, or maybe include a switch so that I can turn it on/off high speed?
My work commute is 2 hours down and then back up into the mountains! really hot here in Colorado these days, but last night the CVT temp of 106 happened with outside air temp of 70 deg F. on a 45 min drive, relatively flat terrain.
Take a look at EC-48 here and you'll see the root of the fan problem:
https://www.nicoclub.com/service-manual ... 5%2Fec.pdf
Notice that unless the A/C pressure or engine temp go way up, the ECM shuts the fans down completely at anything above 50mph. That's fine for the engine and for gas mileage, but on a 100 degree day at 80 mph, the engine is working fairly hard and outlet tank temperature rises even though the coolant temp is still within bounds. That causes a loss of heat exchange efficiency to the tranny, but the ECM isn't programmed to react to that.
Even putting in a fan switch won't be particularly simple because of the way Nissan configures their 2-speed fans. Here's how it works, The first WD is low speed, Relay2 turns on, Relay1 and Relay3 are off. Relay 2 puts the fans in series, electricity follows the red and orange paths to ground (blue). Because they're in series they each get half the juice and run at half speed:
Now here's how it works on high. Relay1 and Relay3 are on, Relay2 is off. Each fan gets power and ground from a different leg, Fan2 has permanent ground but now gets power through Relay1, Fan1 has permanent power but now gets ground through Relay3. This makes them into separate parallel circuits and each runs at high speed. But this setup means you need two separate double-pole throws to put in an override switch. One throw needs to connect A-B and
disconnect B-C, the other needs to connect X-Y and
disconnect X-Z. Doable, but pretty complicated.
However, that may be the only option. I was thinking perhaps the output from the A/C pressure sensor could be tinkered to make the ECM think the pressure was "high but not excessive", since the fan kicks on high above about 220 psi but doesn't force compressor shutdown until above 300. The problem is, the compressor is a swash plate type and that would also make the IPDM dial back the swash, greatly reducing your A/C output. So the tranny would cool down but you might swelter. Tinkering the engine temp reading is also possible, but that will screw up the gauge reading and maybe cause the ECM to declare an overheat when it isn't really hot. Aargh. Go ahead, ask me why I hate all this integration!
I'll keep thinking about it, maybe something better will come to me.