slownslurious wrote:my radiator overflow bottle isn't hooked up, the barb broke off the radiator.
THAT is very bad and could be causing you all sorts of problems.
Guys, please remember that this is a PRESSURIZED cooling system. What that means is that the cooling system is kept under a certain amount of pressure, determinded by the radiator cap if everything is working as it should. The purpose of this is to raise the boiling point of the cooling system.
The boiling point of water at sea-level is 212*F. When you add coolant this point generally is lowered. As you raise in altitude, the relative atmospheric pressure drops, decreasing the boiling point. This is one of the reason's to use a pressurized cooling system. A car running an un-pressurized cooling system that doesn't have cooling problems in Miami, may have cooling problems in Denver. If you keep the cooling system at a constant pressure, as determined by the strength of the spring in the radiator cap, then it doesn't matter where you drive, you know that the car will be fine if the rest of the cooling system is up to the task.
There are some factors that affect the effectiveness of this system. First of all is leaks. Any leak in a pressurized cooling system is now causing the system to be referenced to the atmospheric pressure, which makes it very easy to boil the coolant. When the coolant starts to boil, the coolant is no longer in contact with the internal block surfaces, but air is. Air is a good insulator, it's a poor conductor of heat. This is when metal parts start to warp and loose their shape. You will develop hot and cold spots on all of the cooling surfaces, causing the metal to expand at different rates, causing it to warp.
The overfill bottle is a VERY important part of this system. As the coolant heats up, it expands. This is where the change in pressure inside of the system comes from. If the coolant heated up, and didn't expand, we couldn't pressurize the system and increase the boiling point. But as the coolant heats up and expands, it will get to a point where the pressure in the cooling system is greater than the strength of the spring in the radiator cap. At this point the cap starts to open up enough to allow some of the coolant to flow out of the system. We could just drain this excess coolant out onto the ground or something as long as the cooling system never cooled back off again. Obviously this isn't the case. When the motor is turned off, the system begins to cool. As it does this, the coolant starts to contract. At some point, it will contract to a point where it starts to create a vacuum relative to the atmosphere. This is when air can enter the system. If you have any leaks anywhere, air will enter the system. If you don't have an over fill bottle, that little nipple on the radiator will draw air into the system. If your overfill bottle isn't full enough, it will draw air into the cooling system.
Air in the cooling system can act the same as the coolant boiling. It creates hot spots in the cooling system and can cause the metal parts to warp. A small amount is nothing to be concerned about, and won't cause any problems, and most systems, by nature, will work the air out via the overfill line into the overfill bottle where they're released.
I hope this helps everyone have a little better understanding of the system that their dealing with. If I missed anything, let me know...