Darius wrote:Wow man that is a lot of crap to go at once! Sounds like you got most of it sorted though. About the oil pan leaking, are you sure it is the pan gasket and not your front or rear main seals? I have used Permatex black a few times (yes a few when I was pulling the motor every other month <shivers>) and I never had a leak. I just applied it in a 5mm strip all the way around continuously and followed the instructions to a "T". Tightened the nuts up until the silicone squished out after about a half hour of letting it set up. Then, I took my finger and wiped off the excess so it made a smooth looking seal.
One good thing to come out of this is that we all know the DIY ceramic coating isnt' worth it. A real ceramic coater will only charge about $155 to coat the manifold anyways so there's not a huuuuge savings or anything.
As far as a brake booster goes, I've got an R33 brake booster and it is the same size as the stock 240. If you want it, you can have it as long as you pay for shipping. I'm tired of looking at the damn thing sit on my garage floor for the past 3 yrs. E-mail me if you're interested. Excellent shape BTW, not a scratch on it.
I'm positive its the pan to block seal. I can see the oil seeping right where the pan meets the block. The problem is .. for the 25 to 26 combo, the pan sits recessed in on the 26 block. There isn't really an "edge". its hard to explain. Also, it doesn't help that my pan needs to be banged out by where the pickup flange is to clear, nor does it help that some of the bolting holes need to be widened around where the pan is banged out. All of those introduce potential leak spots and potential pan warping situations. When i did my pan the first time, it sealed fine with some black rtv. I guess it was a one time deal I'm gonna follow the directions EXACTLY this time. Before i was using my finger to spread the rtv, and probably was torquing the bolts more than ~6 ft-lbs.
If you do a coating, I'd go with swaintech or jet-hot. Those guys lay down some thick stuff, and it obviously works. They're also probably way more than $150. With shipping back and forth, coating everything in my case(I did my manifold, turbine housing, downpipe, wastegate, wastegate dump tube) would be well over $300. The reason i went with techline is cuz a lot of shops offer their stuff as a service, so I figured it would be dope. Apparently its too thin, and their instructions say not to lay it on thick. It doesn't do NOTHING, it just doesn't do nearly as much as i thought it would.
Thanks for the offer with the r33 brake booster. I already ordered one off ebay (auto 240sx one). I might hit you up later for the booster if the one I got doesn't work or something.