M4T5 wrote:Steve, Whats so different on the X model M's front end components compared to the RWD models? What AWD electrical system is tied into the steering system?Can you remove the front CV's, front diff, and front drive shaft from the car and still drive it? It sounds stupid, but it could tell you what electrical part(s) are causing the noise.
J
These are very good questions, and I will do the best I can to provide information I can I have read the related sections of the ESM a few times thinking about possibilities.
I'm going to try to break these up into separate answers;
Whats so different on the X model M's front end components compared to the RWD models? The steering knuckle and wheel hub are the same I am not sure if the rack is the same but the subframe and lower oil pans are different. There is also the additional weight and rotational mass on the x model.
What AWD electrical system is tied into the steering system? This is a tricky one. The primary AWD control device uses input from the ABS system to control torque split. The steering angle is constantly monitored by the brake system via a clock spring inside the steering column. All of the separate control circuits are liked and share data.
Can you remove the front CV's, front diff, and front drive shaft from the car and still drive it? It can be done, but I really do not know if the front final drive would not be damaged in testing. I removed the AWD system from my test vehicle and it didn't make any noise but it is not possible to safely remove a drive shaft or propeller shaft, only removing electronic control of a component. The down side to this typical testing method with new cars is the CAN network, once a fault is detected in one drive system they all develop communication (U1000,U1001) codes and go into fail safe. So it's basically all or nothing.
Is everyone dead certain that the steering has to be turned to make it cause that noise?If it does has to be turned to cause the noise, then does this happen only in reverse or will it do it in drive as well?I guess I would also need to know if the AWD system engages all of the time or some of the time. Is there a solenoid that engages the system? Just trying to through my brains out there to you for some opinions on solutions is all. This is a large one as it is kind of scattered but I am following you. Here are my thoughts. Do you notice the noise with the wheel straight? Most do not, so it means that the components need to be loaded in a certain way. Turning to the right is what I find intriguing about this and what sets this aside from other common issues. For a while I have seen scattered complaints of things like this and have not been able to duplicate them. There are a few normal operating noises that occur when the conditions are met (VDC and ABS application and turning parts make strange noises).
The AWD system uses variable current control to vary the torque split (a unique benefit of the ATTESSA system). Check out the TF section of the ESM if you want to read more about it.
Again Sorry for the ranting. I had a few hours to kill, I left work early today.