Post by
Desert Rat »
https://forums.nicoclub.com/desert-rat-u54558.html
Mon Apr 20, 2009 10:53 am
It's gonna be real hard to do with the a-arm still on the truck, so you're going to have to remove torsion bars to get them off first. Mark with a paint pen where the splines are on the Tbars in relation to the anchors so there's no guess work when putting it all back together and make sure the Tbars are splined all the way in. I can't emphasize how important that is. With the truck on jackstands and wieght off the suspension, you'll take the preload off the rear anchor first - the anchor bolt s in the crossmember. Remove that bolt all together and then loosen the nuts on the front anchor so it wiggles and you should be able to wiggle the torsion bars out.
Beyond that, you'll see how it goes together. You'll need to separate the LBJ from the spindle. Do do this, remove the nut and get our your BFH and hit the spindle right where the balljoint goes through. Hit it HARD a few times until it pops loose. Now remove the two bolts holding the lower control arm in place. I've seen these bolts rust into the sleeves on a lot of trucks, and if this is the case on yours, be preapared for a fight to remove the thing, and there's a good chance you'll trash the bolts in the process.
Look for cracks around where the balljoint is pressed in and around your shock mount, as the D22 Lower control arms are notorious for that. If there's cracks around the balljoint, you need new arms. OEM ones will already have a new balljoint pressed in. Cracks around the shock mount can be fixed with a welder.
The old LBJs will need to be pressed out and the new ones pressed in. Look at Reverend D's post about replacing the uppers on his truck - special tools make this job easier / possible.