Post by
texasoil »
https://forums.nicoclub.com/texasoil-u1000.html
Sat Feb 04, 2006 8:07 pm
A clean active system is EXTREMELY reliable. As with ANY hydraulic system, enemy #1,2&3 are DIRT, CONTAMINATION,Excessive heat, not changing oil. I just tore down and critically inspected a 160K mile 14 yr old active/PS pump. There was NO visible much less measurable wear on ANYTHING. All surface finishes were as original, not even any polishing of very fine tool marks. Reason for teardown--active system fluid leaking out of suction pipe-to-pump body O-ring joint. PS side Internal end plate O-ring backing seal hardened and compression set,allowing internal fluid by-pass and low output pressure. (when purchased 6 yrs,60K miles ago, PS fluid was nearly black.) This is the FIRST active system part replacement on the car (save recharged accumulators and strut boots @90K and drive belt) and this was not related to the active system.
IF a system has been 'trashed', new components are prohibitive. However, there IS a reasonable supply of good used parts. I have heard of at least 2 'computer' failures, and suspect the usual 'low voltage/battery jump' mayhave contributed to those. All modern cars loaded with electronics are suceptible to electronic compent damage if one carelessly jump-starts them or runs with low system voltage (low voltage drastically increases current draw and heat generation, causing overheating and failure) The pressure control valves are finely tuned and if system dynamics are altered (due to wear, oil breakdown, flat accumulators, sloppy bushings, other) the control stability may suffer and even become unstable, causing the 'fail-safe' system to activate and shut down the active.
How fast the system adjusts is a compromise--faster control consumes more power- but returns a diminishing level of ride/stability improvement. For racing/ultimate performance--never can be too fast--but power consumption becomes a concern. Adjustable DAMPING like GM's magna-ride is NOT 'active' suspension. BMW's 'roll stability' is NOT active suspension--it merely increases compression dampening of the loaded side. Mercedes Active Body Control IS sorta active suspension, but pnuematic, and much lower capacity--mostly height leveling- than the Q45 system (and reportedly very troublesome due to leaks and costly to repair)