Post by
desertq45 »
https://forums.nicoclub.com/desertq45-u12808.html
Tue May 11, 2004 9:42 am
SF-- Continuity testing can be done a couple of ways. The easiest is to use a multi-meter (available for $10-20 at Radio Shack). The idea is to put one of the tester leads on one end of the wire your checking and the other tester lead on the other end... for example the yellow wire you mentioned that runs from the seat controller position to the controls in the door. If it is the SAME wire from end to end, you will get a tone indicating continuity. Then, just make sure that you connect the yellow wire (via 2 splices: 1 at the switch connector, and 1 at the controller module) to the same color wire at each of the modular connectors that plug into your switch pod and controller module.
Now this assumes that you have the harness “ends” that plugged into the switches and module that you bought from the wrecking yard. What you would be doing here is cutting the EXISTING connectors off and splicing in the connectors that you received with the parts you bought. If you didn’t receive the connectors, then see if you can get them—it will make this a lot easier. If you do this, the connector that plugs into the switch pod will have the same color wires as the connector that plugs into the controller module. You can then discard the existing connectors and only use the existing pre-run wiring in the harness to complete your circuits with your replacement connectors. You can also test them as you go. Splice one wire, plug it in and see if the switch gives you the corresponding seat movement.
If you don’t want to buy a multi-meter, another way to test continuity would be with two batteries and a flashlight bulb. Tape (w/black electrical tape) the batteries + to – together and tape a piece of scrap wire to each end of the joined battery pack. Then tape the negative wire to the silver barrel of the flashlight bulb (btw you can use an old flashlight for the parts and put it back together when you’re done). Then to test a wire for continuity, put the positive lead from the batteries on one end of the wire you are testing and the positive terminal of the bulb on the other. If the light glows… you have each end of the same wire—thus it is continuous (which the term “continuity” denotes).
For a more sanitary and less “short-prone” way of doing this… it is always a good idea to solder the splices and use heat shrink insulation around them.
AND if you can handle it, you COULD still use the existing connectors by simply disregarding the above instructions and using a small (very small) pointed screwdriver, to release the barb that holds the brass sleeve in the connector case (this is the thing that is crimped onto the wire and inserted in the modular connector slot. You will have several of these in individual slots, but all of them can be removed with a little care and tenacity. You just have to look carefully into each end and see where the spring barb is located and then press it down and pull the wire out. Once you have the wires/brass sleeves out of both existing connectors, just start reinserting the wires into the same slots on both connectors… i.e. yellow wire into slot 1 row 1 of both connectors, green wire into slot 2 row 1, etc. until you have insured that the SAME wire runs into the SAME slot in BOTH connectors. THAT is the BEST way to do it, but the cut and splice will accomplish the same thing… it is your call based upon your skills (as Clint Eastwood said, “a man has got to know his limitations”).
Give it a shot! Good luck!