NutriaforBreakfast wrote:I would tend to be your emmissions system needs cleaning up firstlike the Minister says.
I used masking tape to create a reference system. I would put tape onthe hose with "a" and the hose barb would have "a" etc etc. Buy a cheap plastic organization box with small and large trays and putyour parts in it. Take pictures before disassembly if needed.
You are going to remove the UPPER intake, also called the plenum,to change the valve cover gaskets. The lower intake manifold needsto stay put. I would put on a new EGR valve and new water hoseswhile you have that stuff pulled off. If that stuff breaks while youare on a road trip, the disassembly $ will be too high.
The plenum will have an EGR tube (not the valve) at the back of it.It could be clogged with carbon so clean it out. The plenum is a littlehard to get off because of the lack of room due to the firewall but bepatient. I actually took a 2x6 piece of wood and laid it down on theedges of the car hood area to do this easier. The EGR valve is a paintoo so have patience.
You will want to clean your throttle body too.
Dont submerge any parts in cleaner or be to crazy on carb cleaneras this stuff can hurt your electrical parts. Dont mess with the MassAir Flow Sensor at this time.
Good luck. I know if i can do it u can 2
Thanks for the tips
I just Ohmd the IACV and got about 30 ohms at 70 degrees F at the connector for all the combinations of pin testing noted in my Haynes manual (pins 1 to 2, 2 to 3, 4 to 5 and 5 to 6). Thus the unit has the correct ohms. I have a 92 300 ZX and have used WD 40 in the IACV to help with idle issues. Can I do that with the I30? If so where would it be injected?
Upon further inspection of the back of the engine at the EGR tube connection at the driver rear of the plenum I noticed a rubber hose that starts there but attached to the plenum and goes to the EGR valve. How on earth do you get at the squeeze clamps to remove the hose connection at the plenum? Is this a cut job and replace later but putting on the clamp will still be a problem.
I have had the plenum off my 300 ZX to replace injectors but that now seems easy compared to this I30 plenum. I have already done the front valve cover - that was a breeze.
Thanks again