numbnuts240 wrote:get it tested while the engine is cold and pray.
This will not work at all. You want to do the exact opposite. Get that mother f***er as hot as you possibly can. Beat the s*** out of it before getting to the test place and get it on the sniffer ASAP. Catalytic converters work best when they are rip snorting hot. Running it cold will not only essentially delete your cat, but will also have your engine running rich (ever notice how your exhaust smells different when the car is cold?).
Get a catalytic converter. If it doesn't pass with that... get another. Keep slapping catalytic converters on there until it passes, then rip them out in the parking lot before you drive home. The closer the cat is to the engine the better (it will be hotter... this is why most new cars have the cats VERY close to the engine where as older cars have them under the body, far from the engine). Other things you can do include: running a tank of E85 or dumping in a BUNCH of dry gas or other alcohol into your tank. Alcohol burns MUCH cleaner than gasoline does.
Typically what they inspect for are: NOx (nitrous oxides, formed if your timing is too advanced or if you are running crap gas), CO (carbon monoxide), and HC (Hydrocarbons, basically unburned fuel). If your car is in good working order (strong spark, etc), and has a good catalytic converter on it, messing with the timing will basically be a trade off between HC and NOx. Retarding the timing won't give the fuel as much time to burn, so your hydrocarbons will increase, but your NOx will go down, because the gasses aren't in the combustion chamber long enough to get hot and form the NOx molecule.