From what I have seen, I am not sure if anyone bores KA's over .020". I've found .010" and .020" over pistons, but that's about all. Shop around (start with this site's sponsors) and you will find everything from pistons to bearings to gasket sets. The rebuild kit you would get from Nissan would probably be the stock parts, and if you are looking to make more power you should look into forged pistons and pauter rods so it holds up for the long run. Just to throw some brand names around so you get the idea - Arias pistons, Cometic gaskets, ARP fasteners, Crower springs and retainers, Clevite rod and main bearings...Like I said, shop around and you will find them.
You cannot just put a DOHC head on your SOHC block, so you're gonna have to reuse the same head. You can take it to the machine shop and have it ported and polished, get a 3 angle valve job, etc. Then rebuild with all new valves, springs, higher lift/longer duration cams, etc. Upgrading to ARP bolts may be a good idea too so you don't have to worry about the head seperating from the block or anything (don't know if these engines really have that problem, but my uncle's 6 cylinder truck engine did it.)
If you plan on going turbo/nitrous try to stay away from high compression. Come up with a game plan and decide what you are going to do in the future so you don't spend a lot on making NA power, then change your mind a year later and scrap all that for turbo parts.
As far as buying a built KA24E I don't know where you could get one, but it's not hard to find rebuilt KA-DE's.
http://www.phatka-t.com sells rebuilt DE's that are basically bulletproof. Don't hesitate to call up Ivan at Phat KA-T to ask questions either - he helped me out and told me about a lot of stuff I didn't know about.
If you are attempting the rebuild you should have a full set of tools because you never know what you might run in to. I think the FSM lists tools you need, so try to find the link to download your own FSM. Air tools will help you out a lot too. I couldn't have changed transmissions without air tools . If you are on a budget, save up for the good stuff, don't just buy the cheapest thing you find. You definately pay for the good stuff, and you will be glad you did. I couldn't enjoy it when I was driving it hard if I used cheap parts because I would always be wondering in the back of my mind if it would hold up this time.
Modified by 1991S13 at 9:00 PM 9/5/2005