Post by
maxhopper »
https://forums.nicoclub.com/maxhopper-u11180.html
Mon Sep 10, 2007 4:58 pm
Here is a list of some of the things I've found helpful when doing motor swaps.
Engine hoist (2-3 ton minimum)Hoist leveler (with plenty of chain)1-2 floor jacks2 jack standsImpact Gun (heavy duty electric or pneumatic)Breaker bartape (that can be written on)sharpie markerplastic zip lock bags (large)
The first thing you want to do is disconnect the engine harness and label all the electrical connection. Then undo the fuel lines. Then undo the coolant lines that go to the heater. Then undo the power steering line just below the reservoir. Remove the starter. Disconnect the connectors to the fans, and remove the radiator and fans as one unit. Then unbolt the A/C compressor from the block ant tie it up to the top radiator support. Remove the axles. Support the engine from the top with the hoist and the leveler, and remove the lower crossmember. Undo the front and rear motor mounts. Remove the y-pipe. Support the engine and trans with the floor jacks. Crank the leveler so that all the slack is on the transmission side of the motor, and make sure there is not much chain length on the passenger side of the motor. Many people advise dropping the motor out the bottom, but I've found it easier to lift it out the top. You will probably need two people for this (one to operate the lift, and the other to help guide the trans that is hanging down). Once out of the car, if you have an automatic, remove the access cover for the flex plate and remove the 4 bolts that hold the torque converter to the flex plate. Then unbolt the trans from the engine. After that, do everything in reverse.
It's a good idea to replace all the sensors on the new engine with everything that is good on the old engine. Also replace the sub harness for the rear injectors, crank sensor, and oil sending unit as well (runs from the top rear of the motor along the firewall).
You should either print out the EM section of the FSM or have it readily available on a lap top while you are doing the swap. It will definitely help for torque specs on reassembly.
I'm probably leaving a few things out, but it's the best I can do for now.