InsanityInc wrote:Are you sure it's from the engine? The cars have lots of interior rattles. Also, it can't be a rocker, as the KA24DE doesn't have rockers. It's a direct mechanical valvetrain (the lobes sit on "buckets" which sit on the valve stems, so the lobes directly actuate the valves). Any valvetrain noise will almost always be coming from the timing chain and various guides it has. If you haven't already, take off the valve cover and see if your top guide is still there, and attached. It's a little black piece of metal that sits on top of the upper timing chain. If it's broken, just take it out and chuck it.
he asked if there's a valve lash adjustment he can make. Valve lash has to do with contact the valve receives from the cam. Rocker or no rocker, there is still valve lash. A misproperly shimmed head, even on a cam on bucket design, will clack from improper lash.
Also, he said it was definitely coming from the front of the motor, which tells me he was standing in front of it listening to the motor and not confusing it with an interior rattle.