Post by
BadMojo »
https://forums.nicoclub.com/badmojo-u5205.html
Sun Sep 05, 2004 5:56 pm
I had a tapping noise near the front of the valve cover. It was irregular in rhythym but constant at idle. It was a hollow tapping sound...much like something metal hitting something plastic.
So, I ordered an upper tensioner (and first received a lower tensioner...different story), and new inner/outer valve cover gaskets. I also replaced my distributor cap and rotor while I was in the area.
I was also getting an oil light at startup...it lasted for maybe a second at the most, but it happened constantly.
Before I removed *anything* I made sure to make match marks on EVERYTHING in sight.
So...
Disconnected negative battery terminal.
Relieved fuel pressure.
Pulled the plugs and wires.
Removed the valve cover bolts (in the correct order per the FSM) and took off the valve cover.
I unbolted the metal guide between the cam gears and got rid of it (Nissan no longer makes this part).
Removed the distributor.
Removed the upper cover (front of engine). Needed a bit of persuasion (ie. a rubber mallet and a block of wood) to break the seal made by the RTV.
Removed the guide on the driver side, near the distributor.
Inspected my chain for wear and then removed the tensioner. It was completely beat to hell and could barely hold oil pressure (hence my oil light at startup).
Took the new tensioner, submerged it in oil and pulled the little thumb tack thingy out. Tensioner sucks up the oil.
Bolt the tensioner in.
Replace everything removed above (except the two guides mentioned and the bad tensioner...duh) and used RTV on the front cover per the FSM. Primed the oil pump too, just in case.
Torqued everything to spec and in the correct order (again, see the FSM).
Forgive me if I'm forgetting something, but it's late. I highly recommend you get an FSM, even if only an online copy.
Replacing the upper tensioner took care of my tapping noise and fixed my oil pressure problem. Luckily, the lower tensioner appears to be fine. It runs as quiet as a KA can possibly run (meaning not particularly quiet), but the nasty tapping is gone.
NOTE: The above was done on a KA24DE.