i have the xtune x3racing header on my ka. my final opinion is that it's just fine for what i paid for it. the quality seems to be fairly good. all of the welds are nice. the flange is really bulky and i'm not convinced it's stainless as i'm starting to see a few rust spots. it might be low quality stainless though as stainless steal is not 100% rust proof.
initial fitment seemed just fine. there are 2 concerns: 1) the clearance under the floor pan is very tight & 2) bolting to the rest of the system is a little off. these are probably partially due to bad motor mounts. this thing rattles on the floor at low rpm and over bumps. when it's bolted to the rest of the exhaust, it's not lined up very well. another reason may be that i'm using their "less than high quality" test pipe as well.
my biggest belly-ache was that they did not include bung-plugs. since i got rid of all my emissions crap, i need to plug the egr bungs. good luck finding those suckers! they're m24x1.25 if i remember correctly... i'll have to go back and check. i ended up having to buy some off-the-wall oil drain plugs. they work just fine though.
i tossed the header on with s14 maf, xtune cai (which was also not that great), s14 intake manifold, hot cam swap, test pipe, 3" cat back (ssac), fan removed, and emissions deleted. this thing is LOUD! but the performance is good. i can't complain too much though because all the stuff i got from these guys was cheap and all of the problems were easily remedied. they ended up refunding me $40 from my total cost (s14 cai, header, test pipe) because i had to buy the plugs, modify the maf adapter, and buy different hoses for the cai.
here's some pictures:
here's a couple tips:
make sure you wipe the header off before you fire it up. make that thing spotless! otherwise all of the grease sudges and fingerprints are going to etch themselves into the metal when it gets up to operating temperature.
the header is going to change colors. don't expect it to stay silver. it'll be all shades of purple and blue and brown and green after a few hundred miles of normal driving.
you migt want to make sure there's some insulation between your right foot and the downpipe of the header. it's going to get hot. i don't have anything (even removed sound deadener) and it gets warm. nothing i can't handle, but if you drive barefoot, you might get burned.
here's a link to my "project thread" if anyone is interested:
zerothread?id=253755
in conclusion, i'm satisfied with the purchase. i'm going to end up turbo-charging it in the near future and i just wanted to get this thing running and looking decent as quickly and cheaply as possible. all of the stuff i ended up buying from xtune is going to be replaced within a year or so anyway, so i didn't really care if it was crap. the header ended up being good quality and not too big of a headache.