1. i own two S13's both have KA24DE and both are over 210,000 miles. Never had 1 break down or problems. Regular maintenance will keep them alive forever.
2. Boosting a motor with high mileage is frowned upon. It's like giving coke to an 80 year old. They're gonna die. If you get it rebuilt to oem specs, then boosting on stock internals is ok. You should probably shoot for a T28 and run 7-10lbs. That should put you somewhere in the 250hp range, and is still practical for dd.
3. Automatic trans is not in my vocabulary. do a 5spd swap. Im actually selling one. Complete. Pedals, harness, trans mount, speed sensor, yadda yadda.
4. No. if your gonna dd it keep the KA. I dont have any experience with the RB, but it just doesnt seem practical.
5. The work involved and the overall price of the swap is rediculous. You have to get the harness, new trans, new ecu, in some cases remove power steering or a/c, driveshaft, if im not mistake a new rear end as well, axles, motor mounts, exhaust....once again just not practical. awesome. but not practical. As for the cost, take the price of the motor and multiply it by two. Thats about how much it will cost to have someone swap it for you. If you bargain shop and do your own work you can do it for a lot less.
6. You can buy a rebuilt KA (zero miles and oem spec) for $1000. That price is from a legit shop who sells, you can again find it for cheaper if you bargain shop but the $1000 gets you a warranty as well. You also wont have to swap harnesses, ecu, exhaust, driveshaft......you get the point. very practical.
7 & 8. Wouldnt know, but a motor is a motor. FYI that block basically touches the firewall and the radiator support. Its very long. As for what is needed..... Heres a pic i took at a show of a guy with the swap. Notice how everything under the hood is different than yours. You gotta buy all that plus a s*** more. There are write ups on RB swaps. Check them out for a more detailed list.
9 & 10. Depends, a "rebuilt" KA would be all new stock internals. When you upgrade to forged internals it is a "built" KA. You can also get some aftermarket cams (BC is popular), Bore the cylinders, Arais makes some nice pistons, valve springs and lifters. An aluminum radiator would be a plus to prep for boost. And a stock crank....400hp....no. Forged crank will.
11. Im pretty sure the downpipe will be in the same place as the oem one, i dont have turbo's so you should probably do more research. There are no turbo specific cams (to my knowledge) and when you change out cams, fuel consumption, add boost.... your gonna need a nice ecu to manage these changes. And there really arent any mods that will not allow turbo's. Just realize the more boost, power, upgrades you do the less reliable it becomes in a dd point of view. a 10 sec dd is not practical.
basically you need to pick between a dd and a 10 sec car. they are very different. some upgrades wont be necessary if its going to be a daily driver. you can use a small turbo for dd, but for 400hp your gonna need a real turbo. if you do it that way you just spent like $4000 on two diff turbo setups. thats too much. find out what you really want and do that.