joe603 wrote:A turbo is harder on the engine because it makes full boost much earlier in the RPM band.
While peak cylinder pressures are certainly higher at respective RPM's that have more boost (ignoring compressor efficiencies), it is not necessarily anymore stressful to the motor than it would be at higher RPM's.
joe603 wrote:Because it's more efficient than a supercharger, more torque/stress is applied to the engine drivetrain. So your in full boost for a longer duration than a supercharger typical is.
A turbo or supercharger's efficiency is actually inversely proportionate to the stress on a motor given the same amount of mass air flow. To understand this, you need to consider what the efficiency is derived from and what it's effects are. They are universal to both types of chargers. I'll touch on compressor efficiency as it's the easiest to understand, most widely used and relevant to turbos and superchargers. Keep in mind that positive displacement superchargers in many cases provide boost even at idle.
First, compressor efficiency is simply a measure of how efficiently it compresses air. All gasses heat up when compressed (PV=nRT). But mechanical methods of compressing air are not 100% efficient and heat the air more than the theoretical amount that could be calculated. Compressor efficiency has a very direct connection to the aerodymanic efficiency within a compressor. That is, the more smoothly air can flow through the compressor, the less, the air gets unnecessarily heated. This varies with air flow through the compressor, the pressure increase and the speed of the compressor mechanism(compressor wheel, screws/lobes, etc).
The effects of increased efficiency is that for a given mass of air, it will consume less power and result in a cooler charge. Higher efficiencies consume less power because it is operating in a more aerodynamic range. This translates to less input torque needed (regardless of being a supercharger or turbo) to spin the compressor wheel of a turbo or centrifugal supercharger or screws or lobes of a positive displacement blower. Quite obviousely then, this means less power consumed from the crank of a supercharged motor. For a turbocharged motor, it means it can run at less backpressure to compress the same mass of air. The cooler charge translates into a denser charge of air. For a given mass of air, it translates to a need for less boost pressure and/or a smaller requirement for intercooler size. Both ease stress on a motor however, for a given mass of air. A cooler denser charge lowers the boost needed which can reduce the likelihood of detonation. Less backpressure or less power consumed by the crank translates directly to more power. So at a given power level, the higher efficiency compressor will be less taxing.
joe603 wrote:Because the supercharger uses engine power to build boost, it's output is directly proportional to engine speed. The parasitic loss makes less total added power and thus easier on the engine/drivetrain when compared to a TWIN turbo.
While the drivetrain might see less stress it is a result of less torque at the crank. Less torque there means less at the wheels. As a result, you get a slower car. But the stress induced on the motor is exactly the amount of power that is sapped by the supercharger.
joe603 wrote:Think of it this way. You have a 100HP shot of NO2. It's better to spray in the mid-to-high RPM band, instead of low. You wouldn't have it on from the line, you'd wait until after the 60' mark at least. (Of course this is all variable...depending on your application, budget, and bullet-proof~ness of your car.)
NO2 is a very different beast. While I don't think there is a big reason from a motor reliability standpoint not to squeeze at lower RPM's, conceivably, it would be hard to keep traction in line putting 100 more HP off the line than usual.
joe603 wrote:Because of the nature of a Turbo, an intercooler is required. The hot exhaust gas heats up the turbine and transfer's the heat through the shaft, and into your engine. A supercharger doesn't work that way, and you can get away without an intercooler. So the heat is another concern, as excess heat can cause detonation.
Turbos and superchargers both have the same requirements for intercooling. As I stated before, compressing the air is what drives the temperature up so much. High temperature air is less dense and more prone to detonation so there is no difference here. In fact, with the average turbo being more efficienct than the average supercharger, supercharging would likely need an intercooler more than a turbo.
Most supercharging applications that don't use intercooling run low boost so that the charge temperature isn't so high as to be a big issue. However, some more power could be realized with the use of some intercooling as a denser cooler mixture under the same pressure would have more oxygen.
A turbo's turbine runs quite hot, but is isolted well from the compressor. the shaft can transfer some heat, but it is minimal as the bearing section which is oil cooled and in come cases water cooled as well, will carry much of the heat away that would otherwise be transferred to the compressed air.
It should be noted that the upcoming ZR-1 Corvette will be intercooled. The intercooler is located on top of the compressor with the compressor flowing air up into it, through a core on either side and then back down into the motor. It's a liquid-to-air design. Stillen also has a liquid-to-air intercooler available for it's RWD VQ supercharger kits.
joe603 wrote:A turbo acts like a giant plug in the exhaust, decreasing efficiency...so the argument of "free" power is deceiving; you lose some power from the exhaust flow (this is why a low-to-zero restriction exhaust is needed with turbo apps.)
While a turbo is a restriction, it is not necessarily as bad as you might think. They can become huge restrictions to flow, but typically, when such a situation exists, it is because it is being operated outside it's ideal range and application. A properly sized turbo will put the most efficient areas of the compressor at or near the area you need the power to be on a motor. As I stated before, the high efficiency areas will yield the least power consumption for the amount of air and do so without heating the air as much.
A much less discussed topic is turbine efficiency. It's sort of a black art as there is not much info out there on this, but there are similar concepts to compressor efficiencies. Turbines have high efficiency ranges like compressors. When matched well to the motor and compressor, it will convert available energy more efficiently into compressor wheel torque. Turbines run primarily based on a pressure differential. The more efficient the compressor and turbine are running, the less pressure it will need in the turbo manifold. This means more air can be diverted via the wastegate reducing backpressure and increasing flow. The reason turbos favor large exhaust systems is because it generally helps increase the pressure differential across the turbine. Or more accurately, it allows one to run lower backpressure (by diverting air through the wastegate) to achieve the same pressure differential.
A good turbo set-up can achieve back pressure levels that are a fraction of the boost pressure. This is where you get a lot of the talk of the free power you get from a turbo system.
As for reliability, there is no difference for any motor in regards to the boost. The motr does not know where the boost comes from. A certain mass of air at a certain pressure at a certain temperature is the same to the motor regardless of the source. However, the biggest problem for a turbo comes in the fact that boost is controlled independently of the motor. A supercharger, is directly connected to the motor. So it's boost level is essentially controlled by the motor. By contrast, a turbo is generally controlled by a wastegate. A good wastegate handles it's task quite well, but if it fails or even the simple and relatively easy to break wastegate signal hose breaks or comes loose, it can easily go into an overboost situation. In most reasonable applications, a turbo can easily outflow the limits of a motor or it's fuel system.
Another potential problem for turbos is that the boost can be less predictable. Temperature and load are two factors that any turbo car owner can very easily see inconsistencies. Some turbo cars will see a couple extra psi in cold weather. And some will see quicker spool-up in higher gears as there is more load. These are not a make or break tye of thin as a good tuner can easily compensate, but it does add some more complexity to the tuning vs a supercharger, whose boost curve will always remain static in relation to ambient pressures.
joe603 wrote:In the end which system you get depends on what you want out of the car. The money factor is substantial. The additional 3k for the twin turbo is over 40% of the superchargers' 7k bill...which because it's a much easier install, can actually be 5k if you do it yourself. Now we're talking 50% of the cost. A twin turbo install is MUCH more involved, and should not be attempted unless you really know what your doing.
The only real difference between a turbo install and a supercharger install is that you are required to remove and install exhasut components. It is not necessarily more difficult in that of itself, but given the G35's engine configuration and lack of room around the exhaust manifolds, there is some inherent difficulty. But the actual mechanical difficulty is not much different.
Another potential option is the Turbonetics kit.It's a single turbo design and simpler to install (allegedly) and priced competetively to the supercharger kits. I saw the kit in person when they launched the G35 version and it appears to be of good quality. I haven't seen any negative results of using this kit yet.