Ok just to update y'all and close this thread, i've found the problem and fixed it.
I had one last hunch the night before I was going to drop it off at the shop and sure enough it worked! Turns out the brake pedal was adjusted to a point where it was essentially always depressed.
I simply loosened the lock nut and rotated the input rod near the clevis and viola! Back to normal.
Now no, the brake pedal didn't just get tight on its own - I originally tightened it (forgot to mention that in the maintenance history

) but it looks like I went a little to far. But hey you live and you learn!
I appreciate everyone's help and advice! I love this place!
Chuck Tribolet wrote:Definitely brake problem. The hot rotor tells you which one. I'm guessing that the rotor isn't free floating.
Here's one more test. Let the engine warm up completely in park. Then drive. You will probably see the same behavior where its OS for a little while. So you now know it's not caused by a warmed up motor.
Yes you were correct. I haven't taken the tires off yet to examine any possible damage I may have caused while driving the vehicle like this but so far the vehicle is braking normal and there are no immediate signs of damage besides some cracked paint on the drums.
yeldogt wrote:You may have a problem with the engine -- but you do have a problem with your brakes. Your car should roll freely on a hill in N.
Don't want to preach --- but you should never drive a car with a brake fluid leak ... ever. Who knows what is up -- why would you suspect the rotors being too large? The quick pad destruction after replacement is an indication of the caliper being stuck or a caliper piston problem - and it needed to be addressed when you did that replacement. Did you replace the rotors after all that grinding? And why would you remove the dust ..backing plate???
You need to get someone who knows what they are doing to look over the brakes and make sure the calipers are OK and most likely replace the pads and rotors ........ and repack the grease in the bearings. Hopefully, the heat from all of this has not destroyed the bearing and hubs ...... Or damaged your transmission.
I couldn't agree with you more. However, the fluid leak was VERY minimal and not once did I ever loose pressure in the lines. I also consistantly monitored the amount of fluid in the resevoir and topped off as needed. Don't get me wrong thats no excuse, but hey - I needed a car. I did have a shop check the brakes and they are indeed installed properly so no worries there. The grinding was caused by the rotors rubbing against the backing plate - hence the removed backing plate. There was no damage from that.
Again, there doesn't appear to be any noticale damage but, I will definately be monitoring it closely for a while.
Towncivilian wrote:Make sure your O/D OFF bulb functions, and watch it while driving and starting the car:
Your transmission may be operating in fail-safe mode, which would have it locked in third gear, but then again you say it drives fine for a few minutes. But that doesn't mean it can't enter fail-safe mode shortly after starting to drive I think.
If your O/D OFF light does not illuminate for 2 seconds upon setting ignition to "ON" and your bulb is functional, there is a lengthy diagnostic procedure in the FSM.
O/D light working - no fail safe mode.
Thanks again!