DammitBobby wrote:I used a FMU but IAP kits are only using Walbro 255 at these power levels.
Really? Well since the Stock Fuel Pressure Regulator won't allow the Walbro pump to actually flow any more fuel trhough the injectors it would be a waste to simply slap on a Walbro and think that the motor will get enough fuel. For a given injector size, you have to increase pulsewidth or increase fuel pressure to increase flow. Do the math on this and you will very quickly see that stock fuel pressures with stock injectors will not be big enough to power 240 safely. 200 would be quite iffy as it is.
DammitBobby wrote:Iffy is a stock motor that has not been rebuilt. Yes it is a crap shot mine messed up a rod bearing and I had no detonation issues. JWT ECU and SAFCII with wideband reading good AF.
Don't equate your experience with others. As far as no detonation, how did you check yours for evidence of it. It's not always apparent. JWT ECU, SAFCII and a wideband don't make an engine detonation proof. I can also point out plenty of motors that have blown with forged internals. Rod knock generally occurs due to poor lubrication, over revving, or a high level of detonation. These can simply occur even without turbos. I'm not trying to dictate your experience either. I'm just pointing out that you are simply making an assumption on only your own experience. Each situation is different. The key to any turbo add-on is to determine the condition of the motor it's actually being installed on.
DammitBobby wrote:My engine had a rod knock and the valve hit the piston.
If the valve hit the piston, there was something else going on. Did they occur at the same time? Sounds a lot like an over-rev to me if it did. Or unless the rod-knock occurred first and it cause so much play that the piston went up high enough to hit the valve (not as likely, as I found there is a pretty good degree of clearance when shifting cam timing around a bit).
DammitBobby wrote:The reason for the conservative approach is this person wants a reliable Daily driver.
Well without knowing the condition of the motor in question, how would anyone know if a rebuild is actually warranted. Keep in mind doubling the HP would not double the peak loads on the parts. 200-240 HP would put a minimal increase of load on the motor if the turbo is reasonably well matched.
DammitBobby wrote:A SOHC has very few options and being the engine is over 16 years of age a reliable solution would be a rebuild. Since the SR will be cheaper to rebuild and have many more options why not? The other factor is if you get tired of the project car the SR will be a easier and more profitable to sale.
SR is cheaper to rebuild? Lets see, you have to buy the motor, put it in, make it work, and then add the cost to rebuild it? I have a feeling that rebuilding the KA will be cheaper no matter which KA you have.