Post by
cbird805 »
https://forums.nicoclub.com/cbird805-u198277.html
Tue Oct 03, 2023 6:31 pm
Jcas-My 95 Q45 failed smog for evap, which means there is a vapor leak. The fuel pump assembly has a o-ring seal, but my fuel pump assembly wouldn't seal, even with a new o-ring. I fixed the issue by making a gasket out of 1/16" Buna-N nitrile gasket material, I used gray RTV to adhere the gasket (you can use liquid spray gasket/adhesive as well). I replaced the original screws with M5 metric hex head screws that were slightly longer (10mm), along with lock and flat washers. That fixed the leak.
The sending unit can be tested with a multimeter, once you get the pump assembly out of the tank. It's in the FSM, section/page EL-41 (BTW, EL-39 is the troubleshooting tree for the fuel gauge) At full tank, pin G(+) and pin E(-) should read around 5 ohms, at empty it should read 80-82 ohms. It's a relatively flimsy contraption, it's easy to damage when inserting the pump assembly back in the tank. The float "leg" has to go in first, then you angle the pump assembly in. Also, the pump assembly has to be indexed so the sending unit float at the 3 o'clock position if you're looking at the tank from the back of the trunk looking forward. Last thing, I left the o-ring in place and the gasket on top. Hope this helps.