Post by
Neil »
https://forums.nicoclub.com/neil-u15642.html
Sun Sep 21, 2008 10:22 am
i didnt mean to confuse you, I didnt mean use a different gauge cluster, I meant use the KA temp sender for your cluster.
There's 2 coolant temp senders on the motor (right next to each other, I'm not certain which is which, unfortunately), one is for the ECU, the other is for the temp gauge in the gauge cluster. It's been a few years since I did my swap but I believe you need to use the GAUGE temp sender from your KA in the SR or else your temp gauge won't read properly.
As for the O2 sensor, yes- just unplug it while the motor is running and see if it runs/drives any worse. If there is no real change then I'd begin troubleshooting from that area by first verifying the sensor's output voltage at its pin on the ECU plug. If it reads 0, double check your work if you had to lengthen the O2 sensor wires. If you find a problem and it still reads 0 or only runs marginally better, replace the O2 sensor.
My car ran the exact same way, and I found a couple problems while troubleshooting. My throttle position sensor was full of water, causing its readings to fluctuate randomly. Also I was getting 0v to the O2 pin on the ECU, which was a result of my being a noob and splicing the shielding (shielding is a metal mesh sleeve around the wire jacket that and reduces electromagnetic interference) to the core wire when I lengthened that bit of the harness. Since the shielding is grounded I was grounding out the O2 sensor, and that's why my ECU saw 0v.
If you unplug the O2 sensor, it forces the ECU to run 'open loop' and consequently overly rich, as you have described. If you disconnect the O2 sensor and see no change, that would indicate something is making the ECU run open loop, such as a bad sensor or a wiring mishap like what I did. If you disconnect the O2 sensor and it runs even worse, try using someone else's MAF. Also cam angle sensors can cause some bugged out drivability / power making issues but not so much as to make your car have a lumpy fluctuating idle while puffing little clouds of soot.
Replacing the throttle position sensor didn't do much more than let me get the ignition timing set properly, but that's important too.
As for the smoke, you shouldn't see any exhaust fumes coming from around the turbo area. Not unless smoke is coming out of the tailpipe and you have a major exhaust leak at the turbo. My guess is it's just grimy fingerprints burning off, or if you painted your manifold or anything then it's just the paint cooking, and that will eventually stop. If you replaced the turbo gaskets and used a thin layer of RTV of the wrong temp range then any of the squeeze out will burn off and probably smoke too.
Modified by Neil at 9:57 PM 9/21/2008