Not bad for a weekend's worth of work, methinks.
The first day I just disconnected everything in sight and drained all the fluids (transmission oil, coolant, engine oil)-air intake tubes for the turbo, removed the radiator, hoses, exhaust/downpipe, cold side intercooler pipes, fuel pressure regulator, return/feed fuel lines, heater lines from the block, tons of electrical connections, vacuum hoses, etc etc.
Second day, I (because the FSM told me so) removed the alternator, power steering pump and AC compressor and all accessory belts (p/s pump and AC compressor were just set aside in the engine compartment so I didn't need to screw around with recharging the system). Then my dad and I dropped the transmission, which isn't that big of a deal except for the fact that things move slowly when there's only one creeper and the car's barely high enough to slide under
Transmission weighs 91 pounds, if anyone was wondering.
Today we pulled the engine, which was actually the easiest part of the whole process, go figure...I only missed *one* small clip holding some wires that I found was still connected when we jacked the engine up...but other than that I disconnected all the necessary stuff the first time around. We didn't have an engine hoist so I went in on one with my dad, who's always wanted one and who will make good use of it as well (he frequently pulls the engine out of his austin healey to rebuild in the winter). It's a pretty damn nice hoist too....nice and blue, but friggin' expensive. It'll get a good helping of stickers from all the parts I'll be using to rebuild the engine
After that, all that needs to be done is to remove the intake/exhaust manifolds, the actual motor mounts/transmission brace, and possibly the valve cover/timing chain cover (depending on what the machine shop wants). Then it'll be ready for a rebuild.
I'm satisfied with how productive the past few days have been, but not with how long I've been waiting for parts....I ordered ARP head/main studs from
http://www.ka24de.com over a week and a half ago, and they just emailed me wednesday (a week after I placed the initial order) telling me that the head/main stud kit was back-ordered....wiseco pistons haven't arrived either, even though they were ordered 2 weeks ago, and I'm still waiting on ferrea oversized valves (back-ordered), OEM valve springs, seals, seats, water pump, timing chain kit and complete gasket set. As a matter of fact, the only thing I've gotten so far is the cometic head gasket and a new oil pump!
Anyway, once the engine is rebuilt, it'll go back in where it'll be broken in (in accordance with the way wiseco suggests) with the existing turbo setup (~10 psi). After that (and once I get some money!!!), I'm upgrading to 50 lb/hr fuel injectors, a Z32 MAFS, and a re-tuned JWT ECU....then I will up the boost to whatever my tiny T3 super 60 can handle, and see how she runs. I know it won't make a lot of power with the existing turbo, but if I'm satisfied with what it's making at, say, 16-17 psi on this small turbo (although I'm sure it will be well out of its efficiency range by then), I may just keep it. I love the streetability and incredible throttle response from this small turbo, and it will serve me well when I finally get around to autocrossingn the car! Otherwise, if I'm that power-hungry (I probably will be), the turbo is going to be upgraded to a T3/T04E, 50 trim, and the downpipe probably as well....that'll be a long way away though, because I will be completely broke for half of the summer.
Anyway, just thought I'd give an update and some pics to whomever cares
Here's a pic of the engine before pulling it....it's tilted quite a bit back because it's not supported by the transmission anymore in this picture.
Here's the super sweet engine hoist, purchased at autozone (hey, at least they're good for SOMETHING!)
There's a lot more space when the radiator, alternator and intercooler/intake pipes are gone!
The engine is off the motor mounts in this picture....
Yaaay, it's finally out! Don't mind the yellow rope...I assure you it's plenty strong....and for any of you who have lifted their engines, you'd understand that there's not a lot of places to lift the engine from....the rope was looped through two of the intake manifold runners and two of the exhaust manifold runners.
And another one....And yes, the engine hoist was chosen specifically so as to match the paint of the valve cover, the color of the silicone couplers, and the color of the anodized adjustable camber plates. The excessively long silver hose is a flex hose welded to the original EGR tube and is plugged into the cat when I need to go through emissions...It will be fixed before it goes back in though, with a removable, bolt in flange instead.
Look at all that empty space....it's just crying to be power-washed, which it will be.
I think my baby feels some separation anxiety....you would too if you just had your heart ripped out.
Job well done.