Post by
djwarner »
https://forums.nicoclub.com/djwarner-u152452.html
Thu Nov 25, 2010 9:21 pm
I followed elwesso's advice. left the battery connected until I had removed all four mounting bolts.
Thought before starting I would go down to the local parts store and read any codes before starting. I bought the car in January with 47K and just turned 60K. The old girl didn't throw any codes for a nice surprise.
Once I got the seat out and laid on its side, I decided to remove the slave jackscrew/mounting rail first so I could remove the flexible cable at the rear of the drive motor. That proved considerably easier than removing the powered screw/rail. With that rail off, I was able to partially disassemble the servo.
It turns out the the position sensor is a reed switch actuated by a ring magnet attacheded to the jackscrew shaft. The magnet is polarized N at 12 oclock and S at 6. As the screw rotates, the reed switch opens and closed twice per revolution.
The drive had been making a grinding noise as it moved - not objectionable, but noticable when compared to the passenger side. When I removed the outer housing and motor, I found what I expected - the ring magnet was snapped in two. The magnet had two lugs that nested into two slots in the worm gear. The magnet broke at the tabs but both breaks were on the same side. The broken piece lifted out quite easily leaving both tabs attached on the other half and still engaged in the worm gear.
I decided to open up the slave jackscrew assembly to see if it also had magnet I could swap out. No luck, it just had a plastic spacer. I also confirmed that the passenger side jack screw assembly didn't have a reed switch. I then tried to disassemble one of the lift/tilt servo assemblies only to find it had a different diameter worm gear and magnet.
About this time I figured that I'd just have to reassemble everything until I could find some replacement parts in a salvage yard. When it came to putting the jackscrew assembly together, I decided to leave the broken portion of the magnet out. At least it would get one pulse per revolution.
As I was putting things back together, I noted that I could have disassembled the jackscrew servo without removing the seat by simply removing the three screws that bolted the drive assembly to the jackscrew. This would come in handy when I got the replacement parts.
After putting everything back, I powered back up and reset the settings. The seat moved in all directions without the grinding and even memorized the #1 drivers position. But when I removed the key, the seat and steering wheel did not retract. It was getting late, so I just left it that way.
This morning I ran down to Wally World to pick a newspaper and while there I set both the #1 and #2 driver position. Voila, the seat and wheel began retracting and it now doesn't drift off position with each cycle.