First things first.
Step 1) OMG NOOB SEARCH - I have done a good bit of searching internally and through Google. I know I've seen a couple of good explanations from some of the trusty guys on here like 300ZXZTTMan, but I simply can't find them. Feel free to reference me to old threads.
Step 2) Soft break-ins only! I can respect your opinion, but I've read a good bit on this, and have seen plenty of people be successful with it. This is going to be a hard break-in, sorry.
Due to time constraints, I need my newly rebuilt engine to be ready to go this Sunday, 6/23. I'm going to be ready to crank on Wednesday or Thursday assuming things go smoothly.
Other relevant info: 91 TT, newly rebuilt shortblock, Greddy Spec B Profec II EBC, Stock Turbos, 740CC Injectors, SZ Base Tune, Single Pop Charger
It would be helpful to me if you comment based on step number so we're clear
Pre-Crank
1) Remove plugs and fuel pump fuse, and turn engine over for a few seconds to prime. Btw, I'll be running 5W30 Conventional.
Warm-Up
2) Most people say 20-30 minutes - Spend this time searching for leaks, test timing, running Consult diagnostics
3) Some people say to hold engine at ~2k, some say idle. I'm thinking of idling.
4) Some say cool-off and oil change here, some say start the rest of the break-in. I'm thinking of starting rest of break in.
Drive on Street - Heart of hard break-in
5) Try to set EBC to 0 Boost. Per my understanding, stock wastegates open at 5PSI though. If I can't set to 0PSI, use 5a.
5a) Connect lighter powered tire pump to lines going to wastegate. With output blocked, it can produce up to 40PSI. Hopefully this permanently opens up the wastegates.
6) Drive gently over to wide-open toll road about 2 miles from my house. This toll road has a speed limit of 75, has no cops anyways, and has VERY little traffic, especially in the evenings. It's also 3-4 lanes wide, so I can be out of other people's ways.
7) Don't go WOT. Do these runs for about 40 miles
7a) Use steady acceleration to run through RPM ranges in 2nd-5th.
7b) After each pull, let engine decelerate on its own. First 5-7 pulls there will be a good bit of smoke here. After smoke starts to subside, use a downshift for harder engine braking.
8) Drive home, park, let engine cool down, change oil and filter. Check all fluids, recheck for leaks, etc.
City Driving
9) Use as my DD for the next couple of days to work and to run errands. Vary speeds constantly, use different gears, try to engine brake when posssible. Still no WOT.
10) Possibly begin to ease in boost here, starting with minimum of EBC, which I think will be 5PSI. Listen for knock, don't be silly
Road Trip
11) Saturday I'm going to take a road trip into the nothingness of Texas. Going to try some tricks like constantly doing light accelerations and decelerations. Vary speed often. Stop a few times to let engine cool and heat cycle some. Put on 200-300 miles.
12) Progressively up boost, hopefully getting near 14PSI that I can support on stock turbos and my mods. I was running 14PSI with boost jets previously.
13) Oil and Filter Change
Sunday and Beyond
14) Game time, may keep boost down a couple of PSI to be safer. Going to go at it fairly hard.
15) Change oil and filter after another 500 miles. Wait another 1-2k miles and change again. Around 3k total miles switch back to synthetic.
One of many sources:
http://www.mototuneusa.com/break_in_secrets.htm