Engine stall when warm- low RPM

Forum for the Xterra, Frontier and Hardbody, the smaller workhorses of the Nissan lineup!
cjkjday
Posts: 4
Joined: Wed Mar 19, 2014 4:22 pm
Car: 1996 Nissan 4x4 Standard Pick-up

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I'm struggling with this issue. Been scouring the repair manual & forum and think I've addressed most similar symptoms. I've recently bought a 1996 4x4 HB, KA25E w/5 spd. Been cleaning/tuning it up when it shut down/stalled one day at a stoplight. Ran at high (>2000) RPM....got it home. I had/have a P1320 & P0110 fault code. Replaced plugs, wires (NGK for both) and the distributor. Timing appears good @ 10 BTC... does jump around a couple +/- (normal?). Checked resistance on the 2.2k ohm resistor by the valve cover (good). New fuel & air filters and PCV. Cleaned the EGR, IAC, Throttle body...TPS appears to be working correctly. Sprayed brake cleaner around the vacuum lines...nothing.
Starts up and runs fine when cold... when it warms up, starts to sputter and stall. Will start up right away after... to stall again, but will run if I keep it above ~ 2000. Only other unordinary symptom was the clicking/chatter that was coming at ignition start and shutoff... seems to be coming from the vacuum tank area. Replaced the fuel pump relay...and still have the chatter. Didn't think it was related....did run with that issue. Any suggestions? Thermostat, temp sensors?...don't want to waste time/$$$


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Rev_D21
Posts: 5946
Joined: Sun Jan 12, 2003 9:49 pm
Car: 1986.5 D21 LB HD 2WD V6 5Speed
1991 D21 Reg 2WD Auto
1995 D21 Reg 2WD 5Spd
1996 D21 Reg 4WD 5Spd
2012 Versa 1.6S 5-Speed
Location: Somwhere in Western NY
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A couple things come to mind. 1) the brake clean method of finding vacuum leaks doesn't really work. The best, and I sound like a broken record, and most reliable way to track vacuum leaks is to hook up a vacuum gauge and take readings off of that. They are cheap enough and handy for quite a lot of driveability problems. 2) the +/- of the timing could be due to a worn worm gear on the snout of the crankshaft. Since the distributor and oil pump are run by that gear...just a thought. 3) Stalling at idle could be the result of a stuck open EGR valve. That would basically flood the engine with air and cause it to stall. Even though you cleaned it there might still be an issue there. Once again just a thought.

cjkjday
Posts: 4
Joined: Wed Mar 19, 2014 4:22 pm
Car: 1996 Nissan 4x4 Standard Pick-up

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So I gave up and took it to the shop... took them 5 hrs to diagnose, but a short on a distributor wire in the bundle running down the valve cover. Way in the back (of course)... runs good now. On to the next tasks....Thanks!


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