Post by
NISTECH »
https://forums.nicoclub.com/nistech-u7581.html
Sun Mar 21, 2004 5:34 pm
you can just reboot it.
1] with the car on the ground ,remove your center cap on your wheel and remove the cotter pin on the axel shaft nut. 2] take a half inch 2 foot breaker bar with a 36mm or 32 mm soket on it and loosen the nut for the axel.3] loosen the lug nuts and lif the car off the ground. remove the tire.4] near where the strut mounts to the spindle the brake line for the caliper is attached with a fork clip,remove it.5] if you have ABS remove the 10mm bolt(s) holding that cable to the strut6] remove the 2 bolts holding the spindle to the strut. 7] at this point the spindle and lower control arm should have dropped and have somewhat free movement. with the axel nut fully removed try hitting the axel back in through the spindle.( this may require some soaking with rust penetrate depending on how rusted the splines are.) WARNING: use a rubber or plastic mallet to knock it through if you use a metal hammer you will distroy the CV joint threads.8] once you have it removed from the spindle you will need to knock the end joint off.slice the boot so it will knock off freely. now get a big a$$ metal hammer[ 3lb sledge works well] and hit the joints outer egde to knock it off the axel shaft.9] Reboot the axel pack the grease that came with the new boot into the cv joint and position the cv joint on the end of the shaft so it is perfectly lined up. It will slide on about 5 or so mm and stop against the retainer ring. This is the hardest part of this job you need to be 100 % sure that retainer ring is going to compress when you smack the end of it to knock it back on. best way to do this is make sure the gap in the retainer ring is pointed upward. make sure the ring is compressed enough to not be roller over the splines at the bottom. Basically that ring should be in the gap all the way around the axel and no light should be seen between the ring and the axel.
from this point on it is simply reassemble everything.