Appreciate the quick response and help, I'll tackle this tomorrow through the way you described and report back for others. Thanks againVStar650CL wrote: ↑Sun Sep 10, 2023 6:30 pmSounds like you need to stop throwing parts at it and break out a voltmeter for some earnest diagnosis. You can find your wiring diagram starting on EC-504 here:
https://www.nicoclub.com/service-manual ... 8%2FEC.pdf
Start by checking for power and ground at the Red and Black wires of the control module when the fans misbehave. If the power is gone the prime suspect would be bad connections in either the relay power path or the relay coil wiring. If it has power, check for signal at the Violet wire. That's a PWM signal from the IPDM and should read something above 0V when the fans are running (5V is top speed). If that has signal, then check for a non-zero voltage across the fan output connectors from the module, if those are zero then your new module is defective. If Violet has no signal then chances are the Violet wire has a problem or the fan driver in your IPDM is going south. If the fans start with an Auto Active IPDM test then you know the problem isn't in the wire or IPDM, so something must be amiss in the ECM or engine temp sensor.
Doing this right now. How exactly do I check the red/black wire and violet wire? Is it through the connector that attaches to the module?VStar650CL wrote: ↑Sun Sep 10, 2023 6:30 pmSounds like you need to stop throwing parts at it and break out a voltmeter for some earnest diagnosis. You can find your wiring diagram starting on EC-504 here:
https://www.nicoclub.com/service-manual ... 8%2FEC.pdf
Start by checking for power and ground at the Red and Black wires of the control module when the fans misbehave. If the power is gone the prime suspect would be bad connections in either the relay power path or the relay coil wiring. If it has power, check for signal at the Violet wire. That's a PWM signal from the IPDM and should read something above 0V when the fans are running (5V is top speed). If that has signal, then check for a non-zero voltage across the fan output connectors from the module, if those are zero then your new module is defective. If Violet has no signal then chances are the Violet wire has a problem or the fan driver in your IPDM is going south. If the fans start with an Auto Active IPDM test then you know the problem isn't in the wire or IPDM, so something must be amiss in the ECM or engine temp sensor.
Appreciate it, ran some tests and narrowed it down to a faulty control module on the new assembly I purchased(thanks autozone). Running perfectly now with another new module. Thanks for the helpVStar650CL wrote: ↑Mon Sep 11, 2023 7:58 pmYou can check power and ground with the control module disconnected, the power should still be there even when the module isn't. The signal line is just PWM, but the pullup is inside the fan controller and the transistor is inside the IPDM, so you need to back-probe the connector with it in place to get any reading. Use a small safety pin or t-pin and slide it into the back of the connector receptacle alongside the wire.