Post by
Qgrappler »
https://forums.nicoclub.com/qgrappler-u270.html
Mon Jul 25, 2005 6:59 am
Pasted below is the text of my radiator lessons from nov 2002 when I replaced mine. It was cracked at the passenger side plastic tank.
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Lessons from radiator job
1. Don't remove the two sheet metal screws which hold the plastic shround to the radiator until after you have unclipped all the ATF hoses. Once the shroud is loose, it is difficult to pull the hoses out of their clips
2. Be careful not to lose the rubber cushions which the bottom "alignment pins" of the radiator sit in. I didnt look carefully at mine when I took it out and wondered what the matter was when the clamps were 1/2 inch too high over the upper pins of the new one. After realizing that they were still ltuck on the pins of the old radiator, I removed them, put them where they belonged and everything fit perfectly.
3. The clips that hold the radiator and atf hoses have a little washer at the end of the screw which is not secured on the screw and will fall out and hide on the floor if you allow it to. They are not easy to find if this happens.
****************************This was on a 94q45t.
Frankly, I don't remember any of those tips other than the cushion spacers sticking on the old radiator. In any case, I successfully did the repair. I think I would allow a fair amount of time for it, thought, depending on exact wroking conditions and available tools, etc, it could take you a lot more than an hour and a half.
BTW, I have a theory about what caused my failure, which is that I believe I let the coolant level in the radiator get too low, and fall below the level of the ATF cooler heat exchanger inside the plastic tanks. If that happens, the hot ATF exchanger toasts the plastic through the now open air. No proof of it, but that's what I think happened. Keep your coolant topped off.
Good luck.