Wulfgang wrote:I fail to see any "risk" with a CAI, as long as it is properly mounted (not too low). Just do what Nissan did: mount the filter in the engine bay and make a box that takes in air from under the fender and bumper cover. There is no risk of rain droplets ruining your turbo, if that's what people are thinking. The filter will turn any rain droplets to nothing more than droplet-free humid air, which is perfectly acceptable.
As for length of intake piping, it is critical in terms of heat transfer. The intake charge temperature will rise roughly proportionally to the area that the air sees along the pipe (length x circumference). So length does matter. And so does velocity. Intake temperature will also rise roughly proportionally to air velocity. I have seen people claim that the air is moving "too fast to pick up any heat" and that is simply not true. The faster the air moves, the more it heat it will pick up.
As far as Andrew's numbers being right in the real world... where do you think those numbers come from? What do you think an "efficiency" number is? It's simply a fudge-factor to get the theory to match the real world measurements. That applies to intercooler and compressor efficiencies. The same is true for heat transfer coefficients, which are almost solely based on real experiments. So let's not have any arguments of theory vs. the real world. The fact is, the original theory has been corrected to accurately reflect what happens in the real world.
I agree with the box in the bay idea. Keep in mind that as some say "you have an intercooler that's what it's for..." the temp rise is based your initial temp as you move through the system... starting with a cooler temp will lead to cooler temps at the manifold.
I'd say build a alum box in the bay and put the filter in it... similar to this... but I think aluminum would be better
Longer piping for the filter might help the compressor by providing laminar flow... not sure though... just a thought
Modified by rbsileighty at 8:53 PM 9/7/2005