Post by
NutriaforBreakfast »
https://forums.nicoclub.com/nutriaforbreakfast-u77129.html
Fri Mar 20, 2009 8:18 am
Yeah I twisted off a valve cover bolt. The tough part is to haveenough room to drill on the bolt. You might need a smaller drill, and since this isnt a bolt that is supposed to be torqued in real tight, you might get it out pretty fast.
I talked to an old guy at the hardware store (elliots). He saidthe best thing to do is to drill slow on the broken bolt and use a spray water bottle to keep the drilling cool. I also lightly tapped on the topof the broken bolt with a punch periodically to try to make a place for the screw extractor, keep the hole straight. and to loosen it up in the hole. He said if you get the broken bolt too hot it will temper the steel and make it too hard to take out. Dont be afraid to stop a lot and do the tappingto keep the hole straight and avoid drilling on the threads.
I did what he said.............and it worked!
You might take out another screw and show it to the hardware guyand see if they have a screw extractor that would work. If not, youmight have to drill the remainder of the bolt out with a larger drill bit,drill out the threads of the old bolt, and rethread(/retap threads) the hole to a larger bolt. Make sure the tap you are using is harder than the bolt.You might have to pay a little more for that but it will be worth it.
If you retap, just make sure the retapped bolt will go through the coil pack hole.
TAKE YOUr TIME. If you start cramping up with the drill, rest and go back to it later.