Post by
seang »
https://forums.nicoclub.com/seang-u122444.html
Tue Oct 13, 2009 4:57 pm
The clutch on my old 2wd was GRAVY to replace. The only special tools I needed were really long extensions for the upper bellhousing bolts, and the clutch alignment tool that comes with the clutch kit.
I used an impact gun to loosen the flywheel bolts, and also to re-tighten them, (this made the job way easier because the flywheel bolts are really tight, and need to go back on that way). This will not be neccessary if you aren't gonna have the flywheel resurfaced, but I did. If you do take the flywheel off, you will be suprised at how heavy it is, (about 25lbs).
Other than that, remember to mark the relationship between the rear end and the driveshft with a little paint or white-out so it goes back on in the original position.
Drain the transmission prior to unbolting the driveshaft from the rear end or else it will easily pull out of the transmission, and dump nasty oil/lube all over the place.
I had to cut the old pilot bushing out with a chisel. The grease trick didn't work for me.
Me and my roommate dropped the transmission by hand. It weighed about 90lbs. The 4wd is not able to be serviced this easily.