So I did my own added test beyond what's in the FSM by capping off the heater hoses.... I figured it would be lots of $$$ for an Infiniti dealer to debug - OK if it is an HVAC controls issue, but what if it was an evaporator problem that was outside of the norm? My justification: I needed to flush my cooling system anyways
Turns out it's an evaporator problem! The HVAC controls are all good
Now, has anyone seen an evaporator that cools mostly in one area, and not in the rest? May also be air outside bypassing the evaporator.
In any case, below is my write-up for the local shop.... pretty unhappy about the whole thing, this is wayyyy too much work on my part. And I won't drive the car this way in the hot late afternoon.
Note to shop:
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I've left my Infiniti M35x to have the A/C repair work completed. The compressor, evaporator, and other components were all replaced a few weeks ago. The passenger side gets cool, the drivers side always is much warmer, though lower than ambient - your last round of troubleshooting was inconclusive, and I took the car back, and did some of my own troubleshooting.
HVAC System: All incoming air goes through one blower to a single evaporator. The air is split left/right after it goes through the evaporator... then doors open/move to control how much air goes through the heater core and to which ducts receive that air.
Per Factory Service Manual for HVAC (attached file atc.pdf ) see pages atc-37 & atc-38 for system diagrams
Problem: air on left (driver's side) is 15 +/- 5 degrees warmer than on the right (passenger) side of the car.
Question: Is the L/R temp problem associated with the ducting/interior hvac controls?
Test Approach: Eliminate heater so that the output temp of interior vents cannot be warmed due to HVAC interior controls/ducting or improper air flow through the heater core.
Situation: Disconnected/capped off the heater hose and testing the AC with engine initially cool, mid-seventies outside.
Testing: With heater capped-off and AC on, ALL measurements showed the driver's (left) side to be 15 degrees warmer than the passenger (right) side.
The test were conducted with the target temp HVAC system at 60 and 90 degrees, dual and non-dual modes - this made no changes in output temp when keeping fan speed the same, and ensured that the HVAC controls did not contribute to any temp differences.
Results Summary: With heat disabled, The lowest temp seen on the passenger side was just above 40 degrees, and on the driver's side just below 60 degrees.
Conclusion: Only the evaporator cause temp change in the incoming air.
Given that the Evaporator was indeed cooling the driver side air a small amount, the air on the left side included air that was not drawn through the evaporator, or the evaporator is not uniformly cooling the air going through it.
Note: If this evaporator core is defective, do NOT install another evaporator core from the same manufacturer. Best to have the OEM replacement part.
References:
Parts list and Diagram of Evaporator Assembly
http://www.orderinfinitiparts.com/parts ... mCallOut=1
Factory Service Manual for HVAC is attached