elpiar wrote:Does anyone has a good semi-scientific article on any turbo manifold design (not only nissan's)?
I want to educate myself deeper in this area.
It works under all the theories of thermal dynamics and fluid dynamics. Minimal bends, large radius bends if possible, and smooth merge collectors. You want all the runners to merge into the collector at a minimal angle, hence why all the full race and good manifolds have the crazy bends. They are large radius, so flow is not affected very much. But where the collector is, the runners are coming straight at it.
The next thing to consider is for your power level, you want to factor in the size of your wastegate and the size of your turbine flange. Find the area of both, combine, and then use reverse equation for the area of a circle to find out what diameter pipe would be the same size as the turbine and wastegate openings combined. Then you can calculate flow velocity and ensure it is not exceeding 300ft/sec which is the point where gas will experience drag and be a restriction.
I have already done the T3 38mm equation and it will support up to around my power level before it becomes a restriction. I think I am a little over. So 400whp is a safe assumption.
Also study the helmholtz theories on frequency and fluid to determine how long each runner should be if you really want to go in depth to power production at a specific RPM. I would include proper diameter, but you are really limited on that due to selection, so you would use a set diameter of usually 1.5" and then adjust length. From the sounds of it, you want a pre-made manifold. Any of the common "baller" manifolds will work(Full race, GroundZero, peakboost, ect).