Post by
Q45tech »
https://forums.nicoclub.com/q45tech-u112.html
Thu Apr 10, 2003 3:09 am
There is a hub flatness specification [0.0015"]. When perfect rotors are bolted on a warped hub [from inproper wheel lug torque or just age wear/rust etc] the rotor edge becomes non perfect [acts like its warped because it is bolted to a warped surface]. Inside of rotor hats can build up differential rust corrosion also!You measure the runout on the NEW rotor as installed and attempt to find which of the 5 position of rotor vs hub studs creates the least runout.......the installed spec is 0.0028" maximum.
Such a problem that 4 TSB were written and 8 pages were devoted to testing/fixes in the 94 Supplemential training package.
If you cannot meet the spec [with the above] you can use an on the car brake lathe to MISTRUE the installed rotors flat or you can use BrakeAlign Hub Shims [0.003, 0.006, or 0.009"] to compensate for warped hubs.
Since rotors warp progressive the tighter you are to spec [ideally 0.0000000000000000"] the longer it takes to feel the warp.
Each owner's sensitivity varies some come in when 0.004", some wait until they are 0.010-0.015 [experience from when the rotors are trued].
I can feel the factory spec 0.0028" as an annoying skip [every rotation] in braking power long before the steering wheel begins to vibrate or the pedal pulsates. Therefore I try to get my installed rotors below 0.001" with shims........seems to extend the time between turns from 5,000 miles to closer to 10,000 miles.
Most owners have so many other vibrations [tires/worn rubber bushings and mounts, etc] that they never feel the brakes till the end.
The problem with drilled or slotted rotors is the on the car lathe is not rigid enough to deal with the holes and skips so that option is OUT.
Because of the precision in measuring 0.001" 4 times in 5 different hole stud locations [all lug nuts must be tightened to spec] , then picking the best match up it adds at least 30 minutes to each wheel...............at T3 we charge an extra $45 per wheel to index rotors.
It is a wash [financially], reture rotors every 5,000 miles or spend the EXTRA time once and get 10,000 miles or become NUMB to the problem.
I went so far as to replace 2 of the worst hubs and wheel bearings as I couldn't find shims large enough to get 0.0000".
Perfect rotors were out of spec brand new........you should measure how imperfect some rotors are brand new out of the box .........some are worse than 0.006" especially rears [shipping? bad QC? just junky].
As brand new a Q could full brake from 100 mph without a hint of vibration not a quiver, but after 3,000 miles it was never the same, ever..........because the dealers just did the minimal in response to compliants.