Post by
SteveTheTech »
https://forums.nicoclub.com/stevethetech-u103802.html
Sat Sep 20, 2008 12:24 pm
I gotcha Ill break brakes down here with the complete process needed for a proper brake job.(I know that this has to be on the site somewhere but I don't wanna search for it)
Inspection PAD THICKNESS Remove wheel with vehicle lifted to check pad thickness fromcheck hole on the cylinder body. If necessary, use a scale to check (tread depth gauge works well too).
Pad Replacement
REMOVAL
Fronts Rears
WARNING:Clean brake pads with a vacuum dust collector to minimize the hazard of airborne particles or othermaterials.CAUTION:
When cylinder body is open, do not depress brake pedal because piston will pop out.(when the caliper is in any position other than secured to the torque member)
Be careful not to damage piston boot or get oil on rotor always replace shims in replacing pads.
It shims are rusted or show peeling of rubber coat, replace them with new shims.
It is not necessary to remove connecting bolt except for disassemble or replacement of caliper assembly. In this case, suspend cylinder body with wire so as not to stretch brake hose.
Carefully monitor brake fluid level because brake fluid will return to reservoir when pushing backpiston.
Burnish the brake contact surfaces after refinishing or replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage. 1. Remove master cylinder reservoir cap.2. Remove tire.3. Remove lower sliding pin bolt.4. Hang cylinder body with a wire, and remove pads, pad retainers,shims from torque member.Standard thickness : 11.0 mm (0.433 in)Repair limit thickness : 2.0 mm (0.079 in)(almost all pre 05 Gs will require rotors)
FRONT DISC BRAKECAUTION: When removing pad retainer from torque member, lift padretainer in the direction shown by the arrow (shown in thefigure) so as not to deform it. Do not damage piston boot. Keep brake fluid clean of rotor.
INSTALLATION1. Apply brake grease on back of pad and both sides of shim, install inner shim and inner shim cover to innerpad, outer shim to outer pad.2. Apply brake grease on the pad retainer pad retainer pad contact surface. Install pad retainers, pads andreturn springs to torque member.3. Connect cylinder body to torque member.CAUTION:When replacing pads with new ones, press piston in until pads can be installed. Carefully monitorbrake master cylinder reservoir fluid level. Brake fluid will return, raising master cylinder reservoirtank fluid level.4. Insert lower sliding pin bolt and tighten to the specified torque.5. Check brake for drag.6. Install tire.
Brake Burnishing ProcedureBurnish the brake contact surfaces according to the following procedure after refinishing or replacing rotors,after replacing pads, or if a soft pedal occurs at very low mileage.CAUTION:Only perform this procedure under safe road and traffic conditions. Use extreme caution.1. Drive vehicle on a straight smooth road at 50 km/h (31 MPH).2. Use medium brake pedal/foot effort to bring vehicle to a complete stop from 50 km/h (31 MPH). Adjustbrake pedal/foot pressure such that vehicle stopping time equals 3 to 5 seconds.3. To cool the brake system, drive vehicle at 50 km/h (31 MPH) for 1 minute without stopping.4. Repeat steps 1 to 3, 10 times or more to complete the burnishing procedure.
Is that any better?