Post by
Chezedik »
https://forums.nicoclub.com/chezedik-u3691.html
Sat Jun 03, 2006 3:17 pm
I just rebuilt my KA, and got it running. I was making a long journey, and my ASP pulley apparently had a burr and cut into the front seal. Well, I ran out of oil and it made a sound. I imediately pulled over to find it siezed and out of oil. When it cooled it unseized and I put oil in it. It started and ran, but made a hell of a lot of noise. I had it towed to someplace I could work on it. I found that I 'almost' threw a rod. One rod stud had the threads wiped off, and the bolt fell out. The other was holding it together, but making a hell of a lot of noise. I am concerned about the valves, but I will tackle that when I get there. I would prefer not to take the head off until the results of a compression test show it to be necessary. What has happened that concerns me is that the bearing on my #3 rod (the one that seized) has welded itself to the crank. While there seems to be no damage to the crank, I cannot think of a good way to get the bearing off. The crank is still in the car, and I would prefer to keep it that way, but for any of you that have done this, you know that #3 is right above the sub-frame. I know that I will need new studs, but think that (if I can get it off) I can replace just the bearing. That said, I need creative ways of making that happen. Or if anyone thinks I can replace the studs and slap the cap back on, I am open to that. Long story short, the crank will have to stay in the car.
Here are my thoughts:
I think that I can take a rough file and file it away until I get to the crank's hardened surface. If I pay very close attention while doing this, I should not hurt the finish. Once I do this, it should release the load on the bearing, so I can pry it off. Also, I can take a dremel tool with the stylus and cut-off wheel and grind a line in it to do the same. What I want to know is if I have my head in the clouds or if this can be done. BTW, forget the insults, just the facts please.