all,
I'm new around here, it's kinda nice to hear someone who doesn't say, "get an SR-20"
not that I don't like 8000 rpms and more, but it's nice to be different.
I've got lots of experience with just about anything related to vehicle customization.... car audio / electronics, custom fab work, diesel turbo work, classic restoration, auto body, chassis work, etc.
I've made a KA-t before, and back when noone even knew what the idea was. Circa 1998 I did a t3/t4 swap on a 95 mini truck for a guy. It boosted 7psi on the wastegate with a rising rate regulator and it would spin the tires from a rolling punch at anything below 70 mpg. Of course it wasn't fast, cause it was a lowered mini truck with crappy suspension, but it made good power.
Of course, the guy that I made it for didn't listen to me, and dialed the wastegate up to 15 psi before he even replaced the STOCK CAT-BACK (2 1/2" mandrel downpipe) and immediately blew the rings out of the motor. It was boosting so hard and the rings were so bad it was blowing the dipstick out of the block
I hate to see my hard work wasted, but it is pretty damn funny when I think about it.
So anyway, I bought a 95 240 this weekend, and am considering swapping some stuff around on it.
My first priority is paint, as It looks like crap right now, and it is going to be my daily driver for a while to keep mileage down on my truck. I have a 80 mile round trip commute to work so a car is a lot more feasible than rolling 7500 pounds of metal down the road every day.
My performance plans are pretty minimal for the car in the next year. I've got a lot of other projects working, so time / money for this car will be minimal.
What I do plan on doing is a DIY low boost turbo swap.
It'll start with some instrumentation (dash needs replaced anyway, may as well do some glass work while I'm at it). It'll get boost, pyro, oil pressure, and AFR in a pod on top of the dash, over the speedo and tach. I know, everyone else does A pillar pods, but I've never liked them. I have one on my truck and I have to remind myself to look at it, too far out of my field of view.
Once I have the right guages (mainly AFR) it'll get the turbo. I figure it'll be a T3/T4 with a log manifold and 2 1/2" exhaust all the way out. I'll see how much boost I can get away with using only a cold air breather and a rising rate regulator. I figure this will be good for 6-7 psi, which is nothing to write home and tell mom about, but it's at least more fun than a stock car:)
Once it's making a little bit of power, I'll start dialing in all the other problems I'm sure will manifest themselves. It's already lowered with KYB struts. I'm sure it will end up with reinforced strut towers and sub frame, a better clutch, new rear diff, etc.
If anyone's interested, here are some of my recent projects. I'll try and get the old 35mm pics of the KA-T swap I did scanned and uploaded to the same site, for now it's just pictures of my dirt toys.
http://www.foleydevelopments.com
Mike